Multiquip manual MVH-406DSY-TROUBLESHOOTING, Engine Troubleshooting

Page 26

MVH-406DSY—TROUBLESHOOTING

Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the

diagnosis based on the Engine Troubleshooting (Table 8) information shown below.If the problem cannot be remedied, please leave the unit just as it is and consult our company's business office or service plant.

TABLE 8. ENGINE TROUBLESHOOTING

SYMPTON

POSSIBLE PROBLEM

SOLUTION

 

 

 

 

Speed control lever is in "STOP" position?

Set speed control lever to "START" position.

 

 

 

 

No fuel reaching injection pump?

Add fuel. Check entire fuel system.

 

 

 

 

Defective fuel pump?

Replace fuel pump.

 

 

 

 

Fuel filter clogged?

Replace fuel filter and clean tank.

 

 

 

Engine will not start or start is

Faulty fuel supply line?

Replace or repair fuel line.

 

 

delayed, although engine can

Compression too low?

Check piston, cylinder and valves. Adjust or

be turned over.

repair per engine repair manual.

 

 

 

 

 

Fuel injector not working correctly?

Repair or replace injector in accordance with

 

engine repair manual.

 

 

 

 

 

 

Oil pressure too low?

Check engine oil pressure.

 

 

 

 

Low starting temperature limit exceeded

Comply with cold starting instructions and

 

proper oil viscosity.

 

 

 

 

 

 

 

Check whether clear (not turbid) fuel emerges

 

 

from the fuel line (detach from injection

 

Fuel separates has inadequate resistance to

pump). If the fuel is turbid or separated, warm

At low temperatures engine will

low temperatures?

up the engine or drain the complete fuel

not start.

 

supply system. Refuel with winter grade diesel

 

fuel.

 

 

 

 

 

 

Engine oil too thick?

Refill engine crankcase with correct type of oil

 

for winter environment.

 

 

 

 

 

 

Throttle lever in STOP position?

Reposition throttle lever to RUN position.

Engine fires but stops soon as

 

 

Fuel filter blocked?

Replace fuel filter.

starter is switched off.

 

 

 

Fuel supply blocked?

Check the entire fuel system.

 

 

 

Engine stops by itself during

Fuel tank empty?

Add fuel.

 

 

normal operation.

Fuel filter blocked?

Replace fuel filter.

 

 

 

 

 

Fuel tank empty?

Fill with No.2 diesel fuel.

 

 

 

 

Fuel filter clogged?

Replace fuel filter.

 

 

 

Low engine power, output and

Fuel tank venting is inadequate?

Ensure that tank is adequately vented.

speed.

 

 

Speed control lever does not remain in

See engine manual for corrective action.

 

 

selected position?

 

 

 

 

 

Engine oil level too full?

Correct engine oil level?

 

 

 

Low engine power output and

Air filter blocked?

Clean or replace air filter.

 

 

Incorrect valve clearances?

Adjust valves per engine specification.

low speed, black exhaust

smoke.

 

 

Malfunction at injector?

See engine manual.

 

 

 

 

PAGE 26 — MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07)

Image 26
Contents Model MVH-406DSY MVH-406DSY Proposition 65 Warning Page Table of Contents Order via Fax Dealers Only Parts Ordering ProceduresBest Deal! Order via Internet Dealers Only MVH-406DSY Safety Message Alert Symbols MVH-406DSY Safety Message Alert Symbols Always wear approved eye and hearing protectionMVH-406DSY Rules for Safe Operation Loading and Unloading MVH-406DSY Rules for Safe OperationTransporting EmergenciesMVH-406 MVH-406DSY -SPECIFICATIONS MVH-406DSY Dimensions MVH-406DSY Reversible Plate Compactor DimensionsMVH-406DSY- Features MVH-406DSY- Plate Compactor Components MVH-406DSY- Engine Components MVH-406DSY Engine ComponentsChecking Engine Oil Level MVH-406DSY PRE-INSPECTIONBefore Starting Checking the Hydraulic Oil LevelOil Tank Front View Checking the Air Cleaner Checking The FuelElectric Start Option MVH-406DSY OperationReleasing the Handle Starter Switch Option Recoil StartMVH-406DSY-OPERATION Normal ShutdownInspection and Maintenance ServiceTables Daily ServiceMVH-406DSY Maintenance Draining Hydraulic Oil Vibrator Oil Level CheckAdding Hydraulic Oil MVH-406DSY-MAINTENANCE Bleeder Plug Battery Maintenance OptionBattery Cable Connection Option TroubleshootingMVH-406DSY-TROUBLESHOOTING Engine TroubleshootingMVH-406DSY-TROUBLESHOOTING QTY. Column NO. ColumnPart NO. Column Remarks ColumnMVH-406DSY Suggested Spare Parts MVH-406DSY Nameplate and Decals Nameplate and DecalsDECAL, Model Logo DECAL, Mikasa Mark 125MMDECAL, Shell Tellus OIL DECAL, MQ MarkMVH-406DSYVIBRATING Plate Assy Vibrating Plate AssyMVH-406DSY Vibrating Plate Assy MVH-406DSY Base and Engine Assy Base and Engine AssyBolt 8X25 T BaseBelt Cover in L100 Washer Lock M8MVH-406DSY -VIBRATOR Assy Vibrator AssyGEAR, Drive Vibrating CaseRotary SHAFT, Drive Stop Ring S-55MVH-406DSY Control Assy Control AssyWASHER, Flat M12 Handle BracketHandle Bracketr Rubber CouplingMVH-406DSY Control Assy COVER, Throttle Lever Throttle LeverBAR GRIP, I.D MM ARM, ThrottleMVH-406DSY Hand Pump Assy Hand Pump AssyNO. Part no MVH-406DSY Electric Device Assy Electric Device AssyCRADLE, Battery Battery Cord 400LBattery Cord +550L Battery 46B24LYanmar L-100V2AJ1R2AAS5 Cylinder Block Assy Cylinder Block AssyRing Block ASSY. CylinderCOVER, Pump Stud M 6X18 PlatedYanmar L-100V2AJ1R2AAS5 Cylinder Head and Cover Assy Cylinder Head and Cover AssyVALVE, Exhaust SCREW, AdjustingVALVE, Intake SPRING, ValveYanmar L-100V2AJ1R2AAS5 Muffler Assy Muffler AssyStud M 8X18 Plated GASKET, MufflerBolt M 8X20 Plated NUT M8Yanmar L-100V2AJ1R2AAS5 AIR Cleaner Assy AIR Cleaner AssyGASKET, AIR Cleaner BODY, AIR CleanerCOVER, AIR Cleaner NUT, WingYANMARL-100V2AJ1R2AAS5-CRANKSHAFT,PISTON&CAMSHAFTASSY CRANKSHAFT, Piston and Camshaft AssyTappet BOLT, Connecting RODCamshaft Assy Tappet ASSY., RollerYanmar L-100V2AJ1R2AAS5 LUB. Oilpump and Governor Assy LUB. OIL Pump and Governor AssyPump ASSY., LUB. OIL Weight ASSY., GovernorBOLT, Adjusting COVER, LUB. OIL PumpYanmar L-100V2AJ1R2AAS5 Cooling and Starting Device Assy Cooling and Starting Device AssyCover A, Side GROMMET, TankCover B, Side COVER, TOP BlackYANMARL-100V2AJ1R2AAS5-FUELINJECTIONPUMPANDVALVEASSY Fuel Injection Pump and Fuel Injection Valve AssyGASKET, Delivery SpringValve ASSY., Delivery Lever ASSY., ControlYanmar L-100V2AJ1R2AAS5 Fueltank Assy Fuel Tank AssyValve Gasket 8, RoundPLUG, Drain STRAINER, FuelYanmar L-100V2AJ1R2AAS5 Starting Motor and Dynamo Assy Starting Motor and Dynamo AssyHARNESS, Wire Housing ASSY., GearSWITCH, Magnet ArmatureYanmar L-100V2AJ1R2AAS5 -TOOL, Label and Gasket SET Assy TOOL, Label and Gasket SET AssyLABEL, AIR Yanmar LABEL, HOW to START-ELABEL, AIR Cooled LABEL, CautionYanmar L-100V2AJ1R2AAS5 Accessories Assy Accessories AssyScrew M Terms and Conditions of Sale Parts Page Heres HOW to GET Help