Multiquip MVH-406DSY manual Battery Cable Connection Option, Troubleshooting

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zBattery fluid will be lost through continuous charging and discharging.

zDiscontinue charging if the electrolyte temperature exceeds 117° F (45° C)

During summer much more battery fluid is lost than in winter. Before starting check battery electrolyte levels, and replenish with distilled water to the upper mark on the battery.

MVH-406DSY—MAINTENANCE

LONG TERM STORAGE

When storing your compactor for long periods do the following:

zRun the engine at idle spped for 3-5 minutes.

zStop the engine. Drain the engine crankcase oil while the engine is still warm. Fill Engine crankcase with fresh oil.

zRemove the rubber plug (Figure 36) on the rocker arm cover and add about 2 cc of lube oil. Reinstall rubber plug.

BATTERY CABLE CONNECTION (Option)

1.Take off the battery cover by removing the M6 nuts (Figure 32).

2.When removing cable, disconnect the ground side (normally negative) first (Figure 34).

3.When installing cable connect the ground side (normally negative) last.

Figure 34. Battery Removal

Figure 36. Decompression Lever

zFor recoil type compactors, push the decompression down (non-decompression position) and hold it while you pull the recoil starter grip(Figure 37) rope 2 or 3 times. DO NOT start the engine.

CHECKING FUEL FILTER

1.Clean the fuel filter (Figure 35) every 3 months or 200 hours.

2.Replace fuel filter every 6 months or 400 hours.

3.To clean the fuel filter, loosen the nuts of the fuel cock and pull- outthefilterfromtheF.O.tankfillerport.Washthefilterthroughly with diesel fuel oil.

4.Re-install fuel filter and connect all associated hardware.

Figure 35. Fuel Filter

Figure 37. Recoil Starter Grip

zFor electric start type compactors, turn the engine for 2 or 3 seconds with the decompression lever set in the non- decompression position, and the starter key at the START position. DO NOT start the engine.

zPull the decompression lever up. Pull the recoil starter grip slowly. STOP when it feels tight.This closes the intake and exhaust valves (compression position) , and helps prevents ruts from forming.

zWipe any oil or dirt that may have accumulated on the compactor.

zStore compactor in a cool dry place out of the reach of children or unauthorized personnel

Troubleshooting

See Tables 8 (engine) and 9 (plate compactor) on proceeding pages for engine and plate compactor troubleshooting guide.

MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) — PAGE 25

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Contents Model MVH-406DSY MVH-406DSY Proposition 65 Warning Page Table of Contents Best Deal! Order via Internet Dealers Only Parts Ordering ProceduresOrder via Fax Dealers Only MVH-406DSY Safety Message Alert Symbols Always wear approved eye and hearing protection MVH-406DSY Safety Message Alert SymbolsMVH-406DSY Rules for Safe Operation Transporting MVH-406DSY Rules for Safe OperationLoading and Unloading EmergenciesMVH-406 MVH-406DSY -SPECIFICATIONS MVH-406DSY Reversible Plate Compactor Dimensions MVH-406DSY DimensionsMVH-406DSY- Features MVH-406DSY- Plate Compactor Components MVH-406DSY Engine Components MVH-406DSY- Engine ComponentsBefore Starting MVH-406DSY PRE-INSPECTIONChecking Engine Oil Level Checking the Hydraulic Oil LevelChecking The Fuel Oil Tank Front View Checking the Air CleanerReleasing the Handle MVH-406DSY OperationElectric Start Option Recoil Start Starter Switch OptionNormal Shutdown MVH-406DSY-OPERATIONDaily Service Inspection and Maintenance ServiceTablesMVH-406DSY Maintenance Adding Hydraulic Oil Vibrator Oil Level CheckDraining Hydraulic Oil Bleeder Plug Battery Maintenance Option MVH-406DSY-MAINTENANCETroubleshooting Battery Cable Connection OptionEngine Troubleshooting MVH-406DSY-TROUBLESHOOTINGMVH-406DSY-TROUBLESHOOTING Part NO. Column NO. ColumnQTY. Column Remarks ColumnMVH-406DSY Suggested Spare Parts Nameplate and Decals MVH-406DSY Nameplate and DecalsDECAL, Shell Tellus OIL DECAL, Mikasa Mark 125MMDECAL, Model Logo DECAL, MQ MarkVibrating Plate Assy MVH-406DSYVIBRATING Plate AssyMVH-406DSY Vibrating Plate Assy Base and Engine Assy MVH-406DSY Base and Engine AssyBelt Cover in L100 BaseBolt 8X25 T Washer Lock M8Vibrator Assy MVH-406DSY -VIBRATOR AssyRotary SHAFT, Drive Vibrating CaseGEAR, Drive Stop Ring S-55Control Assy MVH-406DSY Control AssyHandle Bracketr Handle BracketWASHER, Flat M12 Rubber CouplingMVH-406DSY Control Assy BAR GRIP, I.D MM Throttle LeverCOVER, Throttle Lever ARM, ThrottleHand Pump Assy MVH-406DSY Hand Pump AssyNO. Part no Electric Device Assy MVH-406DSY Electric Device AssyBattery Cord +550L Battery Cord 400LCRADLE, Battery Battery 46B24LCylinder Block Assy Yanmar L-100V2AJ1R2AAS5 Cylinder Block AssyCOVER, Pump Block ASSY. CylinderRing Stud M 6X18 PlatedCylinder Head and Cover Assy Yanmar L-100V2AJ1R2AAS5 Cylinder Head and Cover AssyVALVE, Intake SCREW, AdjustingVALVE, Exhaust SPRING, ValveMuffler Assy Yanmar L-100V2AJ1R2AAS5 Muffler AssyBolt M 8X20 Plated GASKET, MufflerStud M 8X18 Plated NUT M8AIR Cleaner Assy Yanmar L-100V2AJ1R2AAS5 AIR Cleaner AssyCOVER, AIR Cleaner BODY, AIR CleanerGASKET, AIR Cleaner NUT, WingCRANKSHAFT, Piston and Camshaft Assy YANMARL-100V2AJ1R2AAS5-CRANKSHAFT,PISTON&CAMSHAFTASSYCamshaft Assy BOLT, Connecting RODTappet Tappet ASSY., RollerLUB. OIL Pump and Governor Assy Yanmar L-100V2AJ1R2AAS5 LUB. Oilpump and Governor AssyBOLT, Adjusting Weight ASSY., GovernorPump ASSY., LUB. OIL COVER, LUB. OIL PumpCooling and Starting Device Assy Yanmar L-100V2AJ1R2AAS5 Cooling and Starting Device AssyCover B, Side GROMMET, TankCover A, Side COVER, TOP BlackFuel Injection Pump and Fuel Injection Valve Assy YANMARL-100V2AJ1R2AAS5-FUELINJECTIONPUMPANDVALVEASSYValve ASSY., Delivery SpringGASKET, Delivery Lever ASSY., ControlFuel Tank Assy Yanmar L-100V2AJ1R2AAS5 Fueltank AssyPLUG, Drain Gasket 8, RoundValve STRAINER, FuelStarting Motor and Dynamo Assy Yanmar L-100V2AJ1R2AAS5 Starting Motor and Dynamo AssySWITCH, Magnet Housing ASSY., GearHARNESS, Wire ArmatureTOOL, Label and Gasket SET Assy Yanmar L-100V2AJ1R2AAS5 -TOOL, Label and Gasket SET AssyLABEL, AIR Cooled LABEL, HOW to START-ELABEL, AIR Yanmar LABEL, CautionAccessories Assy Yanmar L-100V2AJ1R2AAS5 Accessories AssyScrew M Terms and Conditions of Sale Parts Page Heres HOW to GET Help