Multiquip manual MVH-406DSY-TROUBLESHOOTING

Page 27

MVH-406DSY—TROUBLESHOOTING

Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the

diagnosis based on the Compactor Troubleshooting (Table 9) information shown below.If the problem cannot be remedied, please leave the unit just as it is and consult our company's business office or service plant.

TABLE 9. TROUBLESHOOTING COMPACTOR

SYMPTOM

POSSIBLE CAUSE

SOLUTION

 

 

 

 

Clutch slips?

Adjust or replace clutch.

 

 

 

 

V-belt slips?

Adjust or replace V-belt.

 

 

 

 

Excessive Oil in vibrator?

Fill to correct level..

 

 

 

Travel speed low and vibration weak.

 

Check vibrator assembly for any worn or

Trouble in vibrator internals?

defective parts, replace any defective

 

 

 

parts.

 

 

 

 

Aeration in hydraulic oil for for travel

Purge air in hydraulic oil. (Bleed plug)

 

reversing syste.?

 

 

 

 

 

 

Engine speed incorrect?

Set engine speed to correct RPM.

 

 

 

 

Travel reversing system inoperative.?

Check entire travel system.

 

 

 

 

Reversing lever installation correct?

Clean installation of reversing lever.

 

 

 

 

Broken or defective oil hose?

Replace oil hose.

 

 

 

Travels forward or backward but unable

Aeration in hydraulic oil for for travel

Purge air in hydraulic oil. (Bleed plug)

to switch direction.

reversing syste.?

 

 

 

 

Excessive oil in reversing system?

Fill to correct level..

 

 

 

 

Selector valve clogged with trash?

Clean selector valve.

 

 

 

 

Cylinder piston bearing failure?

Check piston bearing in cylinder for

 

leakage at USH packing.

 

 

 

 

 

 

V-belt dis-engaged or slips?

Engage V-belt, adjust or replace.

 

 

 

 

Clutch slips?

Adjust clutch, replace if necessary.

Does not travel in forward or reverse.

 

 

Pump input shat key or adapter key-way

Replace input shatkey or adapter key-way

 

damaged?

 

 

 

 

 

 

Cylinder piston bearing failure?

Check piston bearing in cylinder for

 

leakage at USH packing.

 

 

 

 

 

Reversing lever operating resistance

Excessive hydraulic oil?

Fill to correct level.

great.

 

 

 

 

 

MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) — PAGE 27

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Contents Model MVH-406DSY MVH-406DSY Proposition 65 Warning Page Table of Contents Parts Ordering Procedures Best Deal! Order via Internet Dealers OnlyOrder via Fax Dealers Only MVH-406DSY Safety Message Alert Symbols Always wear approved eye and hearing protection MVH-406DSY Safety Message Alert SymbolsMVH-406DSY Rules for Safe Operation Emergencies MVH-406DSY Rules for Safe OperationTransporting Loading and UnloadingMVH-406 MVH-406DSY -SPECIFICATIONS MVH-406DSY Reversible Plate Compactor Dimensions MVH-406DSY DimensionsMVH-406DSY- Features MVH-406DSY- Plate Compactor Components MVH-406DSY Engine Components MVH-406DSY- Engine ComponentsChecking the Hydraulic Oil Level MVH-406DSY PRE-INSPECTIONBefore Starting Checking Engine Oil LevelChecking The Fuel Oil Tank Front View Checking the Air CleanerMVH-406DSY Operation Releasing the HandleElectric Start Option Recoil Start Starter Switch OptionNormal Shutdown MVH-406DSY-OPERATIONDaily Service Inspection and Maintenance ServiceTablesMVH-406DSY Maintenance Vibrator Oil Level Check Adding Hydraulic OilDraining Hydraulic Oil Bleeder Plug Battery Maintenance Option MVH-406DSY-MAINTENANCETroubleshooting Battery Cable Connection OptionEngine Troubleshooting MVH-406DSY-TROUBLESHOOTINGMVH-406DSY-TROUBLESHOOTING Remarks Column NO. ColumnPart NO. Column QTY. ColumnMVH-406DSY Suggested Spare Parts Nameplate and Decals MVH-406DSY Nameplate and DecalsDECAL, MQ Mark DECAL, Mikasa Mark 125MMDECAL, Shell Tellus OIL DECAL, Model LogoVibrating Plate Assy MVH-406DSYVIBRATING Plate AssyMVH-406DSY Vibrating Plate Assy Base and Engine Assy MVH-406DSY Base and Engine AssyWasher Lock M8 BaseBelt Cover in L100 Bolt 8X25 TVibrator Assy MVH-406DSY -VIBRATOR AssyStop Ring S-55 Vibrating CaseRotary SHAFT, Drive GEAR, DriveControl Assy MVH-406DSY Control AssyRubber Coupling Handle BracketHandle Bracketr WASHER, Flat M12MVH-406DSY Control Assy ARM, Throttle Throttle LeverBAR GRIP, I.D MM COVER, Throttle LeverHand Pump Assy MVH-406DSY Hand Pump AssyNO. Part no Electric Device Assy MVH-406DSY Electric Device AssyBattery 46B24L Battery Cord 400LBattery Cord +550L CRADLE, BatteryCylinder Block Assy Yanmar L-100V2AJ1R2AAS5 Cylinder Block AssyStud M 6X18 Plated Block ASSY. CylinderCOVER, Pump RingCylinder Head and Cover Assy Yanmar L-100V2AJ1R2AAS5 Cylinder Head and Cover AssySPRING, Valve SCREW, AdjustingVALVE, Intake VALVE, ExhaustMuffler Assy Yanmar L-100V2AJ1R2AAS5 Muffler AssyNUT M8 GASKET, MufflerBolt M 8X20 Plated Stud M 8X18 PlatedAIR Cleaner Assy Yanmar L-100V2AJ1R2AAS5 AIR Cleaner AssyNUT, Wing BODY, AIR CleanerCOVER, AIR Cleaner GASKET, AIR CleanerCRANKSHAFT, Piston and Camshaft Assy YANMARL-100V2AJ1R2AAS5-CRANKSHAFT,PISTON&CAMSHAFTASSYTappet ASSY., Roller BOLT, Connecting RODCamshaft Assy TappetLUB. OIL Pump and Governor Assy Yanmar L-100V2AJ1R2AAS5 LUB. Oilpump and Governor AssyCOVER, LUB. OIL Pump Weight ASSY., GovernorBOLT, Adjusting Pump ASSY., LUB. OILCooling and Starting Device Assy Yanmar L-100V2AJ1R2AAS5 Cooling and Starting Device AssyCOVER, TOP Black GROMMET, TankCover B, Side Cover A, SideFuel Injection Pump and Fuel Injection Valve Assy YANMARL-100V2AJ1R2AAS5-FUELINJECTIONPUMPANDVALVEASSYLever ASSY., Control SpringValve ASSY., Delivery GASKET, DeliveryFuel Tank Assy Yanmar L-100V2AJ1R2AAS5 Fueltank AssySTRAINER, Fuel Gasket 8, RoundPLUG, Drain ValveStarting Motor and Dynamo Assy Yanmar L-100V2AJ1R2AAS5 Starting Motor and Dynamo AssyArmature Housing ASSY., GearSWITCH, Magnet HARNESS, WireTOOL, Label and Gasket SET Assy Yanmar L-100V2AJ1R2AAS5 -TOOL, Label and Gasket SET AssyLABEL, Caution LABEL, HOW to START-ELABEL, AIR Cooled LABEL, AIR YanmarAccessories Assy Yanmar L-100V2AJ1R2AAS5 Accessories AssyScrew M Terms and Conditions of Sale Parts Page Heres HOW to GET Help