Ingersoll-Rand SLB1200, SLB200, SLB600 manual Periodic Inspection, Semiannually Quarterly, Length mm

Page 7

4.CHAIN. Refer to Dwg. MHP0102 on page 7. Examine each link for bending, cracks in weld areas or shoulders, transverse nicks and gouges, weld splatter, corrosion pits, striation (minute parallel lines) and chain wear, including bearing surfaces between chain links. Replace a chain that fails any of the inspections. Check lubrication and lubricate if necessary. Refer to “Load Chain” in “LUBRICATION” section.

Welded Area

Diameter

Wear in these areas

(Dwg. MHP0102)

CAUTION

•The full extent of chain wear cannot be determined by visual inspection. At any indication of chain wear, inspect chain and load sheave in accordance with instructions in “Periodic Inspection.”

•A worn load chain may cause damage to load sheave. Inspect load sheave and replace if damaged or worn.

5.LOAD CHAIN REEVING. Refer to Dwg. MHP0042 on page 9. Make sure welds on standing links are away from load sheave. Reinstall chain if necessary. On 6 ton hoists, make sure chain is not capsized, twisted or kinked. Ensure chain stopper is installed in last link of load chain. Adjust as required.

6.HAND LEVER. Check for cracks, bending and other damage. Replace if necessary.

Periodic Inspection

According to ASME B30.21, frequency of periodic inspection depends on the severity of usage:

NORMAL

HEAVY

SEVERE

yearly

semiannually

quarterly

Disassembly may be required for HEAVY or SEVERE usage. Keep accumulative records of periodic inspections to provide a basis for continuing evaluation. Inspect all items in “Frequent Inspection”. Also inspect the following:

1.FASTENERS. Check rivets, capscrews, nuts, cotter pins and other fasteners on hooks and hoist body. Replace if missing and tighten or secure if loose.

2.ALL COMPONENTS. Inspect for wear, damage, distortion, deformation and cleanliness. Disassemble and check gears, shafts, bearings, sheaves, chain guides, springs and covers.

Replace worn or damaged parts. Clean, lubricate and reassemble.

3.HOOKS. Inspect hooks for cracks. Use magnetic particle or dye penetrant to check for cracks. Inspect hook retaining parts. Tighten, repair or replace if necessary. Refer to the latest edition of ASME B30.10 (Hooks) for additional hook inspection information.

4.CHAIN SHEAVES. Check for excessive wear or damage. Replace if necessary.

5.BRAKE. Ensure proper operation. Brake must hold hoist rated capacity. If load test indicates the need, disassemble. Brake disks must be free of oil, any grease, unglazed and uniform in thickness. Refer to “MAINTENANCE” section for allowable brake disk wear. Check all other brake surfaces for wear, deformation or foreign deposits. Inspect gear teeth, pawl and pawl spring for damage. Check that brake pawl stops counterclockwise rotation of ratchet gear. Clean and replace damaged components as necessary.

6.SUPPORTING STRUCTURE. If a permanent structure is used, inspect for continued ability to support load.

7.LABELS AND TAGS. Check for presence and legibility. Replace if necessary.

8.LOAD CHAIN. Measure chain for stretching by measuring across five link sections all along chain length, refer to Dwg. MHP0041 on page 7. When any five links in the working length reach or exceed discard length shown in Table 2, replace entire chain. Always use a genuine Ingersoll Rand replacement chain.

Gauge Length

(Dwg. MHP0041)

Table 2

Model

Chain Size

Normal

Discard

No.

(mm)

Length (mm)

Length (mm)

 

 

 

 

SLB150

6 x 18

90

92.3

 

SLB200

 

 

 

 

 

 

 

SLB300

7.1 x 21.2

105

107.6

 

 

 

 

SLB600

10 x 30

150

153.7

 

SLB1200

 

 

 

 

 

 

 

9.CHAIN STOPPER. Ensure chain stopper is installed in last link of anchor end of load chain. Replace if missing or damaged. Refer to ‘Attaching End of Load Chain’ in “MAINTENANCE” section.

Hoists Not in Regular Use

1.Hoists which have been idle for a period of one month or more, but less than one year shall be given an inspection conforming with requirements of “Frequent Inspection” before being placed into service.

2.Hoists which have been idle for a period of over one year shall be given a complete inspection conforming with requirements of “Periodic Inspection” before being placed into service.

3.Standby hoists shall be inspected at least semiannually in accordance with requirements of “Frequent Inspection”. In abnormal operating conditions, equipment should be inspected at shorter intervals.

MHD56109 - Edition 9

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Contents Lever Chain Hoist Models Safety Summary Safety InformationModel Code Explanation SpecificationsSafe Operating Instructions GeneralOperation InstallationLowering Load Down Position Payout Ensure load is properly seated in saddle of bottom hookLoad Chain Reports InspectionRecords and Reports Frequent InspectionLength mm Periodic InspectionSemiannually Quarterly Model Chain Size Normal DiscardGear TroubleshootingLubrication GeneralInstalling New Load Chain MaintenanceGeneral Disassembly Hoist DisassemblyHoist Assembly Cleaning, Inspection and RepairGear Timing Brake End AssemblyLoad Test Hoist Assembly Parts Drawing Description 75t Hoist Assembly Parts ListLCCF015 Parts Ordering Information AccessoriesReturn Goods Policy Declaration Of Conformity MHD56109 Edition MHD56109 Edition Damage Claims WarrantyVisible Loss or Damage Concealed Loss or DamageIngersoll-Rand

SLB150, SLB300, SLB1200, SLB600, SLB200 specifications

The Ingersoll-Rand SLB series of portable and stationary air compressors comprises several models, including the SLB200, SLB600, SLB1200, SLB150, and SLB300. These compressors are renowned for their reliability, performance, and innovative technologies, making them ideal for a wide range of industrial applications.

The SLB200 model comes equipped with a robust design that emphasizes mobility and efficiency. It features a compact footprint while delivering up to 200 CFM, making it suitable for smaller job sites or where space is limited. The SLB200 integrates advanced control systems that optimize airflow and pressure management, ensuring consistent performance under varying load conditions.

Next in the lineup is the SLB600, a powerhouse that delivers significantly higher capacity, reaching up to 600 CFM. This model offers advanced noise reduction technologies, which help minimize operational noise, making it an excellent choice for urban work sites. With its high-efficiency airend technology, the SLB600 also significantly improves fuel consumption, enabling cost-effective operation over the long term.

For those requiring even more power and versatility, the SLB1200 stands out, providing up to 1200 CFM. This model is engineered for heavy-duty applications, featuring durable construction that withstands rugged use. The SLB1200 comes equipped with advanced diagnostics and monitoring systems, allowing operators to track performance metrics in real-time. This feature enhances maintainability and helps prevent unexpected downtime.

The SLB150, while smaller, does not compromise on performance. Delivering 150 CFM, it is particularly valued in industries where portability is crucial. The SLB150 operates efficiently in both stationary and mobile applications, making it a favorite among contractors and repair professionals. Its lightweight design and integrated wheels ensure easy transport without sacrificing power.

Finally, the SLB300 model fills the gap for those needing a mid-range option with superior efficiency. Operating at up to 300 CFM, it strikes a balance between power and practicality. This model is equipped with enhanced filtration systems to ensure the highest air quality, which is essential for applications sensitive to contamination.

Overall, the Ingersoll-Rand SLB series is characterized by its commitment to innovation, reliability, and efficiency, catering to the diverse needs of modern industries while ensuring optimal performance and durability across all models.
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