Ingersoll-Rand SMB030, SMB050 Safety Information, Safe Operating Instructions, Safety Summary

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SAFETY INFORMATION

This manual provides important information for all personnel involved with the safe installation, operation and proper maintenance of this product. Even if you feel you are familiar with this or similar equipment, you should read this manual before operating the product.

Signal-person- person who observes load and relays directions to winch operator.

Operation Manuals - documentation that is provided with the winch that contains installation, parts information, maintenance, lubrication and related service instructions.

Danger, Warning, Caution and Notice

Throughout this manual there are steps and procedures which, if not followed, may result in a hazard. The following signal words are used to identify the level of potential hazard.

Indicates an imminently hazardous

DANGER situation which, if not avoided, will result in death or serious injury.

Indicates a potentially hazardous situation

WARNING which if not avoided, could result in death or serious injury.

Indicates potentially hazardous situation

CAUTION which if not avoided, may result in minor or moderate injury or property damage.

Indicates information or a company

NOTICE policy that relates directly or indirectly to the safety of personnel or protection of property.

The words shall and should are used throughout this manual in accordance withdefinitions in the ASME B30 standards as follows:

Shall - this word indicates that the requirement is mandatory and must be followed.

Should - this word indicates that the requirement is a recommendation. The advisability of the recommendation depends on the facts in each situation.

Also used in this manual and other manuals are the following words with definitions:

Owners/users - these words also refer to winch operators.

Safety Summary

WARNING

Do not use this hoist for lifting, supporting, or transporting people or lifting or supporting loads over people.

The National Safety Council, Accident Prevention Manual for Industrial Operations, Eighth Edition and other recognized safety sources make a common point: Employees who work near cranes or assist in hooking on or arranging a load should be instructed to keep out from under the load. From a safety standpoint, one factor is paramount: conduct all lifting operations in such a manner that if there were an equipment failure, no personnel would be injured. This means keep out from under a raised load and keep out of the line of force of any load.

Ingersoll Rand hoists are manufactured in accordance with the latest ASME B30.16 standards.

The Occupational Safety and Health Act of 1970, generally places the burden of compliance with the user, not the manufacturer. Many OSHA requirements are not concerned or connected with the manufactured product but are, rather, connected with the final installation. It is the owner's and user's responsibility to determine the suitability of a product for any particular use. It is recommended that all applicable industry, trade association, federal, state and local regulations be checked. Read all operating instructions and warnings before operation.

Rigging: It is the responsibility of the operator to exercise caution, use common sense and be familiar with proper rigging techniques. Refer to ASME B30.9 for rigging information, American Society of Mechanical Engineers, Three Park Avenue, New York, NY 10016.

SAFE OPERATING INSTRUCTIONS

The following warnings and operating instructions have been adapted in part from American Society of Mechanical Engineers ASME B30.16 (Overhead Hoists) and are intended to avoid unsafe operating practices which might lead to injury or property damage.

Ingersoll Rand recognizes that most companies who use hoists have a safety program in force in their facilities. In the event that some conflict exists between a rule set forth in this publication and a similar rule already set by an individual company, the more stringent of the two should take precedence.

Safe Operating Instructions are provided to make an operator aware of unsafe practices to avoid and are not necessarily limited to the following list. Refer to specific sections in the manual for additional safety information.

1.Only allow people, trained in safety and operation of this product, to operate the hoist.

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2.Only operate a hoist if you are physically fit to do so.

3.When a “DO NOT OPERATE” sign is placed on the hoist, do not operate the hoist until the sign has been removed by designated personnel.

4.Before each shift, the operator should inspect the hoist for wear or damage.

5.Never use a hoist which inspection indicates is worn or damaged.

6.Periodically, inspect the hoist thoroughly and replace worn or damaged parts. Refer to the “INSPECTION” section on page 5.

7.Lubricate the hoist regularly. Refer to the “LUBRICATION” section on page 7.

8.Do not use hoist if hook latch has been sprung or broken.

9.Check that the hook latches are engaged before using.

10.Never splice a hoist chain by inserting a bolt between links.

11.Only lift loads less than or equal to the rated capacity of the hoist. Refer to the “SPECIFICATIONS” section on page 3.

MHD56391 - Edition 2

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Contents Manual Chain Hoist Models Safe Operating Instructions Safety InformationSafety Summary Model Code Explanation SpecificationsGeneral Example SMB 005 10 8Installation Storing the Hoist OperationInspection Records and ReportsLoad Chain Reports Frequent InspectionPeriodic Inspection Hook Throat Opening Model No Normal DiscardNormal Length Discard Length Model No LubricationLoad Chain Length Inspection Hoists Not in Regular UseTroubleshooting MaintenanceSlip Clutch Adjusting with a WeightAdjusting with a Scale Cleaning, Inspection and Repair General DisassemblyDisassembly Assembly Hand Chain Adjustment or Replacement Load TestService Notes Assembly Parts Drawing HoistHoist Assembly Parts List Ton 2 tonSpring Anchor Pin Return Goods Policy Accessories and Kits Parts ListParts Ordering Information DisposalDeclaration of Conformity Declaration of ConformityConcealed Loss or Damage WarrantyVisible Loss or Damage Damage Claims

SMB010, SMB020, SMB005, SMB030, SMB015 specifications

Ingersoll-Rand has a long-standing reputation for high-quality air compressors and associated products, featuring robust engineering and innovative technologies. Among their popular models are the SMB020, SMB005, SMB050, SMB015, and SMB030. Each model caters to a specific range of applications, making them versatile tools for various industries.

The SMB005 is ideal for small projects or businesses that require minimal compressed air. This model features a compact design, allowing it to fit into tight spaces without sacrificing performance. It boasts a low operating noise level, which is a critical factor for indoor applications. The SMB005 is equipped with a reliable motor and efficient air delivery, ensuring that it meets the demands of various pneumatic tools while maintaining energy efficiency.

Moving up the range, the SMB015 offers increased power and airflow, suitable for medium-sized applications. With advanced engineering, this model provides excellent reliability and performance. Its user-friendly interface allows for easy operation and monitoring. The SMB015’s built-in thermal protection prevents overheating, adding an additional layer of safety and longevity to the compressor.

The SMB020 model caters to slightly larger applications, providing enhanced airflow and pressure capabilities. This model has been designed with advanced noise-reduction technology, delivering a quieter operation while ensuring that it performs optimally. Its durable construction allows it to endure rigorous working conditions, making it a hit among professionals in construction, automotive, and manufacturing sectors.

For those seeking higher performance, the SMB030 and SMB050 models are standout choices. The SMB030 is engineered for heavy-duty applications, featuring high efficiency and reliability. With an advanced control system, it manages energy consumption effectively while ensuring maximum output. This model integrates modern technologies such as Variable Speed Drive (VSD), which adjusts the compressor's speed according to the air demand, thus optimizing energy usage and reducing overall costs.

Lastly, the SMB050 is the most powerful model in this series, designed for demanding tasks. It comes with advanced monitoring systems that allow users to track performance metrics in real-time. The robust cooling system ensures consistent operation, even under heavy loads. Its ease of maintenance and serviceability makes it a preferred choice for facilities that rely on consistent uptime.

In conclusion, the Ingersoll-Rand SMB series, including the SMB005, SMB015, SMB020, SMB030, and SMB050, demonstrates a blend of cutting-edge technologies, user-friendly design, and versatility. Each model caters to specific needs, providing reliable performance across various applications and industries.