Troubleshooting, Maintenance | Ingersoll-Rand SMB030, SMB050, SMB015

TROUBLESHOOTING

This section provides basic troubleshooting information. Specific causes to problems are best identified by thorough inspections performed by personnel instructed in safety, operation and maintenance of this equipment. The chart below provides a brief guide to common hoist symptoms, probable causes and remedies.

SYMPTOM	CAUSE	REMEDY
Hoist will not operate.	Hoist is overloaded.	Reduce load to within rated capacity.
	Slip clutch not adjusted.	Adjust slip clutch. Refer to “MAINTENANCE”
		section.

Load continues to move when hoist	Brake is slipping.	Check brake adjustment and brake disc wear.
is stopped.		Check brake discs are clean.

	Hoist is overloaded.	Reduce load to within rated capacity.
Load chain binds.	Damaged load chain, pinion shaft, gears or	Disassemble hoist, inspect and repair or replace
	sheaves.	damaged components. Refer to
		“MAINTENANCE” section.

	Load chain not installed properly (twisted,	Remove load chain and reinstall.
	kinked or “capsized”)
Hand chain binds.	Damaged hand chain, hand chain wheel, pinion	Disassemble hoist, inspect and repair or replace
	shaft, gears, load chain, sheaves.	damaged components.
	Hand chain not installed properly (twisted or	Remove hand chain and reinstall.
	kinked).

Load hook latch does not work.	Latch broken.	Replace hook latch.
	Load hook bent or twisted.	Inspect load hook as described in
		“INSPECTION” section. Replace if necessary.

MAINTENANCE

WARNING

•Never perform maintenance on the hoist while it is supporting a load.

•Before performing maintenance, tag hoist:

DANGER - DO NOT OPERATE -

EQUIPMENT BEING REPAIRED.

•Only allow personnel trained in the operation and service of this product to perform maintenance.

•After performing maintenance on the hoist, test to 125% of its rated capacity before returning to service. Testing to 150% of rated capacity will be required to set overload clutch and might be required to comply with standards and regulations set forth in areas outside of the USA.

Installing New Load Chain

WARNING

•To prevent a falling load, which can cause death, injury or property damage, the hook must be on left fall of load chain and right fall must be attached to hoist body with anchor pin and anchor hanger. Right and left designations are as viewed from the hand chain side of the hoist.

NOTICE

•Do not remove the old load chain from the hoist. The old load chain can be used to install the new load chain.

1.Remove end of load chain from anchor pin.

a.1/2 to 3 ton units are single fall hoists. The load end of the load chain is anchored to the bottom hook assembly. To disconnect the load chain from the bottom hook assembly remove anchor pin and nut. On bottom hook remove spring and pin.

b.5 ton units are double chain fall hoists. The load end of the load chain is anchored to suspension plates. To disconnect load chain from suspension plates remove anchor bolt assembly.

2.Make a “C” link in new load chain by grinding through one side of the end link. Refer to Dwg. MHP0817 on page 8. To avoid twisting, the load chain on 2, 3 and 5 ton units must have an odd number of links, not counting the “C” link.

(Dwg. MHP0817)

8	MHD56391 - Edition 2

SMB010, SMB020, SMB005, SMB030, SMB015 specifications

Ingersoll-Rand has a long-standing reputation for high-quality air compressors and associated products, featuring robust engineering and innovative technologies. Among their popular models are the SMB020, SMB005, SMB050, SMB015, and SMB030. Each model caters to a specific range of applications, making them versatile tools for various industries.

The SMB005 is ideal for small projects or businesses that require minimal compressed air. This model features a compact design, allowing it to fit into tight spaces without sacrificing performance. It boasts a low operating noise level, which is a critical factor for indoor applications. The SMB005 is equipped with a reliable motor and efficient air delivery, ensuring that it meets the demands of various pneumatic tools while maintaining energy efficiency.

Moving up the range, the SMB015 offers increased power and airflow, suitable for medium-sized applications. With advanced engineering, this model provides excellent reliability and performance. Its user-friendly interface allows for easy operation and monitoring. The SMB015’s built-in thermal protection prevents overheating, adding an additional layer of safety and longevity to the compressor.

The SMB020 model caters to slightly larger applications, providing enhanced airflow and pressure capabilities. This model has been designed with advanced noise-reduction technology, delivering a quieter operation while ensuring that it performs optimally. Its durable construction allows it to endure rigorous working conditions, making it a hit among professionals in construction, automotive, and manufacturing sectors.

For those seeking higher performance, the SMB030 and SMB050 models are standout choices. The SMB030 is engineered for heavy-duty applications, featuring high efficiency and reliability. With an advanced control system, it manages energy consumption effectively while ensuring maximum output. This model integrates modern technologies such as Variable Speed Drive (VSD), which adjusts the compressor's speed according to the air demand, thus optimizing energy usage and reducing overall costs.

Lastly, the SMB050 is the most powerful model in this series, designed for demanding tasks. It comes with advanced monitoring systems that allow users to track performance metrics in real-time. The robust cooling system ensures consistent operation, even under heavy loads. Its ease of maintenance and serviceability makes it a preferred choice for facilities that rely on consistent uptime.

In conclusion, the Ingersoll-Rand SMB series, including the SMB005, SMB015, SMB020, SMB030, and SMB050, demonstrates a blend of cutting-edge technologies, user-friendly design, and versatility. Each model caters to specific needs, providing reliable performance across various applications and industries.