Craftsman 917.259592 owner manual Troubleshooting, Problem Cause, Correction

Page 30

 

 

 

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ii

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iii,

 

 

 

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TROUBLESHOOTING

 

POINTS

 

 

 

 

PROBLEM

 

 

CAUSE

 

 

 

 

 

 

 

 

CORRECTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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,

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i , ii

Engine

continues

to run

1

Faulty

operator-safety

presence

control system,

 

Check

wiring,

switches

and connections

tf not

 

 

 

 

 

 

 

when

operator

leaves seat

 

 

 

 

 

 

 

 

 

 

correcled, contact an authorized service center/

with

attachment

 

clutch

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

depadment

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

engaged

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

.... i, ,,i i,iii

,

 

,,,_1

 

 

....

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Poorcut-uneven

 

 

1

Worn,

bent

or loose blade

 

1

Replace

blade

Tighten

blade

bolt.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

Mowerdeck

not level

 

 

2.

Level mower

deck.

 

 

 

 

 

 

 

 

 

 

 

 

3

Buildup

of grass,

leaves, and trash under mower

3

Glean

underside

of mower housing,

 

 

 

 

 

 

 

 

4

Rent btada mandret

 

 

4

Replace

blade

mandrel

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

Clogged

mower

deck

vent hotes

from butfdup of

5,

Clean

around

mandrels

to open

vent

holes

 

 

 

 

 

 

 

grass, loaves, and trash around mandrels

 

 

 

 

 

 

 

 

 

 

 

 

 

Mower

blades

will not

1

Obstruction

in clutch mechanism

 

1

Remove

obstruction

 

 

 

 

 

 

rotate

 

 

 

 

 

2

Worn/damaged

 

mower

drive belt

 

2

Replace

mower

drive

belt

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

Frozen

idler

pulley

 

 

 

3,

Replace

Idiot

pulley

 

 

 

 

 

 

 

 

 

 

 

 

4

Frozen

blade

mandrel

 

 

4

Replace

blade mandrel

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Poor grass

discharge

t,

Engine

speed

too

slow

 

1

Place

throttle

conlrol

in "FAST"

position

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2,

Travel

speed

too fast

 

 

2

Shift to slower speed

 

 

 

 

 

 

 

 

 

 

 

 

3

Wet grass

 

 

 

 

 

 

3 Allow

grass to dry before mowing

 

 

 

 

 

 

 

 

4

Mower

deck

not level

 

 

 

 

 

 

 

 

 

 

 

 

4

Level

mower

 

deck

 

 

 

 

 

 

 

 

 

 

 

 

5

Low/uneven

tire

air pressure

 

6.

Check tires for proper air pressure

 

 

 

 

 

 

 

 

6

Worn, bent or loose biade

 

6

Replace/sharpen

blade

Tighten

blade

bolt.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7

Buildup

of grass,

leaves and trash under mower

7

Clean

underside

of mower housing

 

 

 

 

 

 

 

 

8

Mower

drive

bett worn

 

 

8

Replace

mower

drive

belt

 

 

 

 

 

 

 

 

 

 

9

Blades

improperly

installed

 

9

Reinstall blades sharp edge down

 

 

 

 

 

 

 

 

t0

Improper

blades

used

 

 

10

Replace

with

blades listed tn this

manual

 

 

 

 

 

 

11

Clogged

mower

deck vent holes from buttdup of

11

Clean

around

mandrels

to open

vent

holes..

 

 

 

 

 

 

 

grass, leaves, and trash around mandrels

 

 

 

 

 

 

 

 

 

 

 

 

 

Headllght(e)

not

working

1

Switch

is "OFF"

 

 

 

 

1

Turn switch

"ON"

 

 

 

 

 

 

(if so equipped)

 

 

2

Bulb(s)

burned

out

 

 

 

2

Replace

bulb(s)

 

 

 

 

 

 

 

 

 

 

 

 

 

3

Faulty

light switch

 

 

 

3

CheckJreplace

light switch

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

Loose

or damaged

wiring

 

4

Check

wiring

and connections

 

 

 

 

 

 

 

 

 

 

5

Blown fuse

 

 

 

 

 

 

5

Replace

fuse

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Battery

will not

charge

1

Bad battery

cell(s)

 

 

 

1

Replace

battery

 

 

 

 

 

 

 

 

 

 

 

 

 

2

Poor cable connections

 

 

2

Check/clean

all connections.

 

 

 

 

 

 

 

 

 

 

3.

Faulty

regt_lator (if so equipped)

 

3

Replace

regulator

 

 

 

 

 

 

 

 

 

 

 

 

4.

Faulty

alternator

 

 

 

 

4

Replace

alternator

 

 

 

 

 

 

Loss of drive

1

Freewheel control }n "disengaged"

position

 

 

2

Motion drive belt worn, damaged,

or broken

 

3

Air

trapped in transmission during

shipment

 

 

or

servicing

 

tPlace freewheel control in "engaged" position

2 Replace motion drive belt

3 Purge transmission

,

m

----ram

 

 

 

" II II1'11II

,11

,i

 

 

Engine "backfires"

 

1

Engine

throttle controt

not set at "St.OW"

 

1

Move

throttle control

to "SLOW" position and allow

when turning engine

 

 

position

for 30 seconds

before stopping

engine

 

to idle

for 30 seconds

before stopping engine

"OFF"

 

 

 

 

 

 

 

 

 

 

3O

Image 30
Contents RR r+Zli4IIii + Safe OperationSAFETYPractices RULESfor Ride-On Mowers Product Specifications ModelSerial Number Date of Purchase Table of Contents Engine Maintenance AttachmentsPerformance Contents of Hardware Pack Before Rolling Tractor OFF Skid AssemblyTools Required for Assembly Unpack CartonAssemble Gauge Wheels to Mower AssemblyConnect Battery See Fig Deck See FigInstall Mulcher Plate See Figs To Convert to Bagging or DischargingCheck Brake System Check Tire PressureCheck for Proper Position of ALL Belts Check Deck LevelnessOperation LockERATmON HOW to USE Your Tractor To Adjust Mower Cutting HeightSee Fig To Operate on Hills OperationTo Operate Mower See Fig To Transport See FigsPurge Transmission ADD GasolineTo Start Engine See Fig StartingMowing TiPS Mulching Mowing TipsCustomer Lubrication ChartMaintenance Schedule General RecommendationsBlade Care BatteryTractor Blade Removal See FigEngine Clean AIR Screen See FigTransaxle Cooling LubricationEngine OIL Filter See Fig CleaningCusto Responsibilities MufflerTo Install Mower See Fig To Remove Mower See FigTo Level Mower Housing Both Front Links Must be Equal in LengthTo Adjust Brake See Fig ServiceAdjustments To Replace Mower Blade Drive Belt See FigTransmission REMOVAL/REPLACEMENT Servnce AN AdjustmentsTo Adjust Motion Control Lever To Replace Motion Drive BeltFront Wheel TOE-INICAMBER Service AN AdjustmentsTo Adjust Steering Wheel Alignment To Remove Wheel for Repairs See FigTo Replace Headlight Bulb To Start Engine with a Weak BatteryTo Remove Hood and Grill Assembly Interlocks and RelaysImportant Damage to the Needles To Adjust Throttle Control Cable See FigTo Adjust Carburetor See Fig Turned in TOO TightFuel System BatteryOther Engine OILTroubleshooting ProblemPoints Troubleshooting Problem CauseCorrection Schematic 111Repair Parts ElectricalKEY Part DescriptionChassis and Enclosures KEY Drive KEY Part NO. no KEY Part DescriptionUNC Steering Assembly REPAmR PartsSteering Assembly KEY Part NO, noSeat Assembly DescriptionPart Description KEY DecalsWheels & Tires PartEngine Optional Equipment Spark ArresterEngine NO, noDescripon Tractor - Model Number Mower Lift161718 2O \ NO. no Mower Deck Part Description TUVSqnk Hydro Gear Transaxle Model Number Cradle Kohler Engine Model Number CV15S, Type Number PS-41565 ExhaustBlower Housing and Baffles Engine Controls KEY Part NO. no AIR Intake KEY Part DescriptionExhaust KEY Part @---1 Cylinder HEAD, Valve and BreatherPart KEY Part Kohler Engine Model Number CVt5S, Type Number PS-41565Fuel System Description NO. noKohler Engine Model Number CV15S, Type Number PS-41565 Ignition Electrical OIL PAN LubricationCrankcase KEY Part Ignition Electrical KEY Part DescriptionOIL PAN/LUBRICATION Starting System KEY PartRvice Otes Page SE CE Notes Suggested Guide for SiGHTiNG Slopes for Safe Operatron I1IIl Lll Illlll For Repair SERVICE, Call this Toll Free NumberOwners UAL Part Number