McCulloch ZM4619, 966564101 manual Maintenance Schedule

Page 34

MAINTENANCE

Maintenance Schedule

The following is a list of maintenance procedures that must be performed on the machine. For those points not described in this manual, visit an authorized service workshop. An annual service carried out by

an authorized service workshop is recommended to maintain your machine in the best possible condition and to ensure safe operation.

Read Maintenance in the Safety section.

 

Daily

At

Maintenance interval

 

 

 

least

 

in hours

 

 

 

 

once

 

 

 

 

 

 

 

 

 

 

 

 

each

 

 

 

MAINTENANCE

Before

After

year

10

100

300

 

 

 

 

 

 

 

Check the parking brake

 

 

Check the engine’s oil level (every refueling)

 

 

 

 

 

Check the safety system

 

 

Check for fuel and oil leakages

 

 

Check/clean the engine’s cooling air intake

 

 

 

 

 

Check the mower deck

 

 

 

 

 

Check for loose hardware (screws, nuts)

 

 

 

 

 

Clean under the mower deck

 

 

Start the engine and blades, listen for unusual sounds

 

 

 

 

 

Check for damage

 

 

 

Thoroughly clean around the engine

 

 

 

Clean around belts, belt pulleys

 

 

Check the tire pressures

 

 

Check battery connections

 

 

Sharpen3)/ Replace mower blades

 

 

 

Clean the engine’s cooling air intake 2)

 

 

Clean the air cleaner’s pre-filter 2) (foam)

 

 

 

 

Clean the air cleaner’s filter cartridge 2) (paper filter)

 

 

 

 

Check/adjust the parking brake

 

 

Inspect muffler/spark arrestor

 

 

1)First change after 8-10 hours. When operating with a heavy load or at high ambient temperatures, replace every 50 hours. 2) In dusty conditions, cleaning and replacement are required more often. 3) Performed by authorized service workshop.

=Described in this manual

=Not described in this manual

=Refer to the engine manufacturer's manual

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Contents Operator Manual Page Table of Contents Page Introduction Good Service Manufacturing NumberSymbols and decals Manual Performing any Safety Instructions SafetyGeneral Operation Never take passengers Personal Safety Equipment Slope OperationChildren Safe Handling of Gasoline General Maintenance Risk of sparking Transport Spark ArrestorControls Control LocationsMotion Control Levers Bypass Linkage Seat Adjustment LeverUnlocking Transmission Fuel Tank Choke Control Ignition SwitchThrottle Control Parking Brake Blade SwitchCutting Height Adjuster Always use the high position to transportFuses Fuel Shut Off ValveTraining SteeringBefore Starting Starting the EnginePlace controls in neutral position USE Full Throttle When Mowing Weak Battery To remove cables, reverse orderMower deck’s anti-scalp rollers should be evenly adjusted RunningOperating On Hills Mowing Tips Stopping the Engine Manual Transport Maintenance Maintenance ScheduleBefore After Year 100 Battery Replacing batterySafety System Tire PressuresDeck Belt Faulty adjustment can cause an accidentDeck Belt Removal Pump Belt Deck Belt InstallationEZT Belt Installation Replacing EZT E-Series Zeroturn Transaxle beltCutting Blades Blade replacementAnti-scalp Rollers Adjusting the Mower Deck Deck LevelingCaster Wheels CleaningUse protective glasses when cleaning and washing HardwareLubrication Schedule LubricationGeneral Front Wheel Mount Wheel and Deck ZerksDeck Spindles Front Wheel BearingsProblem Cause Trouble ShootingMaintenance section Trouble Shooting Storage ServiceWinter Storage Schematic Hex Head Cap Screws Technical DataTorque Specifications Standard HardwareEngine ZM4619Transmission ZM4619 Equipment Overall dimensionsProductivity USA requirements Conformity CertificatesCE requirements Action Service JournalDelivery Service Stamp, signDaily Service After 10 hoursHour Service Service Journal At least once each year Action Date, mtr reading Stamp, sign Page 115 349428R1 03/08/10