McCulloch 532 43 45-03, 96041017700 manual Troubleshooting Points, Problem Cause Correction

Page 25

TROUBLESHOOTING POINTS

PROBLEM

CAUSE

CORRECTION

Will not start

1.

Out of fuel.

1.

Fill fuel tank.

 

2.

Engine not “CHOKED” properly.

2.

See “TO START ENGINE” in Operation section.

 

3.

Engine flooded.

3.

Wait several minutes before attempting to start.

 

4.

Bad spark plug.

4.

Replace spark plug.

 

5.

Dirty air filter.

5.

Clean/replace air filter.

 

6.

Dirty fuel filter.

6.

Replace fuel filter.

 

7.

Water in fuel.

7.

Empty fuel tank and carburetor, refill tank with fresh

 

 

 

 

gasoline and replace fuel filter.

 

8.

Loose or damaged wiring.

8.

Check all wiring.

 

9.

Carburetor out of adjustment.

9.

See “To Adjust Carburetor” in Service Adjustments

 

 

 

 

section.

 

10.

Engine valves out of adjustment.

10.

Contact an authorized service center/department.

 

 

 

 

 

Hard to start

1.

Dirty air filter.

1.

Clean/replace air filter.

 

2.

Bad spark plug.

2.

Replace spark plug.

 

3.

Weak or dead battery.

3.

Recharge or replace battery.

 

4.

Dirty fuel filter.

4.

Replace fuel filter.

 

5.

Stale or dirty fuel.

5.

Empty fuel tank and refill tank with fresh, clean

 

 

 

 

gasoline.

 

6.

Loose or damaged wiring.

6.

Check all wiring.

 

7.

Carburetor out of adjustment.

7.

See “To Adjust Carburetor” in Service Adjustments

 

 

 

 

section.

 

8.

Engine valves out of adjustment.

8.

Contact an authorized service center/department.

 

 

 

 

 

Engine will not

1.

Clutch/brake pedal not depressed.

1.

Depress clutch/brake pedal.

turn over

2.

Attachment clutch is engaged.

2.

Disengage attachment clutch.

 

3.

Weak or dead battery.

3.

Recharge or replace battery.

 

4.

Blown fuse.

4.

Replace fuse.

 

5.

Corroded battery terminals.

5.

Clean battery terminals.

 

6.

Loose or damaged wiring.

6.

Check all wiring.

 

7.

Faulty ignition switch.

7.

Check/replace ignition switch.

 

8.

Faulty solenoid or starter.

8.

Check/replace solenoid or starter.

 

9.

Faulty operator presence switch(es).

9.

Contact an authorized service center/department.

 

 

 

 

 

Engine clicks but

1.

Weak or dead battery.

1.

Recharge or replace battery.

will not start

2.

Corroded battery terminals.

2.

Clean battery terminals.

 

3.

Loose or damaged wiring.

3.

Check all wiring.

 

4.

Faulty solenoid or starter.

4.

Check/replace solenoid or starter.

 

 

 

 

 

Loss of power

1.

Cutting too much grass/too fast.

1.

Raise cutting height/reduce speed.

 

2.

Throttle in “CHOKE” position.

2.

Adjust throttle control.

 

3.

Build-up of grass, leaves and trash under

3.

Clean underside of mower housing.

 

 

mower.

 

 

 

4.

Dirty air filter.

4.

Clean/replace air filter.

 

5.

Low oil level/dirty oil.

5.

Check oil level/change oil.

 

6.

Faulty spark plug.

6.

Clean and regap or change spark plug.

 

7.

Dirty fuel filter.

7.

Replace fuel filter.

 

8.

Stale or dirty fuel.

8.

Empty fuel tank and refill tank with fresh, clean

 

 

 

 

gasoline.

 

9.

Water in fuel.

9.

Empty fuel tank and carburetor, refill tank with fresh

 

 

 

 

gasoline and replace fuel filter.

 

10.

Spark plug wire loose.

10.

Connect and tighten spark plug wire.

 

11.

Dirty engine air screen/fins.

11.

Clean engine air screen/fins.

 

12.

Dirty/clogged muffler.

12.

Clean/replace muffler.

 

13.

Loose or damaged wiring.

13.

Check all wiring.

 

14.

Carburetor out of adjustment.

14.

See “To Adjust Carburetor” in Service Adjustments

 

15.

Engine valves out of adjustment.

15.

Contact an authorized service center/department.

 

 

 

 

 

25

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Contents M13538 Safe Operation Practices for Ride-On Mowers Safety RulesGeneral Operation II. Slope OperationGeneral Service ServiceIII. Children IV. TowingTable of Contents Steering Wheel Unassembled PartsTools Required for Assembly AssemblyToremovetractorfromcarton Before Removing Tractor from SkidCheck Brake System Install Seat See FigOperation Know Your Tractor Attachment Clutch Switch Disengaged Engaged HOW to USE Your TractorTo SET Parking Brake See Fig Stopping See FigTo Move Forward and Backward See Fig To Adjust Mower Cutting Height See FigTo Operate Mower To Stop Mower BladesBefore Starting the Engine To Start Engine See Fig Mowing TipsMaintenance MaintenanceGeneral Recommendations ScheduleTractor BatteryBlade Care Blade Removal See FigEngine Engine Cooling System See Fig CleaningDeck Washout Port See Fig To Install Mower See Figs Service and AdjustmentsTo Remove Mower See Fig Install belt on engine pulley M, in belt keepers G To Level Mower To Check Brake To Replace Mower Blade Drive Belt See FigTo Replace Motion Drive Belt See Fig To Adjust Steering Wheel Alignment Transaxle Gear Shift Lever Neutral Adjustment See FigTo Start Engine with a Weak Battery See Fig To Remove Wheel for Repairs See FigTo Adjust Choke Control To Adjust Throttle Control CableTo Adjust Carburetor To Replace Headlight BulbOther StorageFuel System Engine OILProblem Cause Correction Troubleshooting PointsExcessive Only Ride UP and Down Hill Not Across Hill Degrees MAX Suggested Guide for Sighting Slopes for Safe Operation01.06.10 BAD

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