McCulloch 96021000900, MOWCART 66, 532 43 67-90 manual Troubleshooting Points

Page 22

TROUBLESHOOTING POINTS

PROBLEM

 

CAUSE

 

CORRECTION

 

 

 

 

 

Will not start

1

Out of fuel.

1

Fill fuel tank.

 

2

Bad spark plug.

2

Replace spark plug.

 

3

Dirty air filter.

3

Clean/replace air filter.

 

4

Water in fuel.

4

Empty fuel tank and carburetor, refill tank with fresh

 

 

 

 

gasoline and replace fuel filter.

 

5

Loose or damaged wiring.

5

Check all wiring.

 

6

Engine valves out of

6

Contact a qualified service center.

 

adjustment.

 

 

 

 

 

Hard to start

1

Dirty air filter.

1

Clean/replace air filter.

 

2

Bad spark plug.

2

Replace spark plug.

 

3

Weak or dead battery.

3

Recharge or replace battery.

 

4

Stale or dirty fuel.

4

Empty fuel tank and refill tank with fresh, clean

 

 

 

 

gasoline.

 

5

Loose or damaged wiring.

5

Check all wiring.

 

6

Engine valves out of

6

Contact a qualified service center.

 

 

adjustment.

 

 

Engine will not

1

Clutch/brake pedal not

1

Depress clutch/brake pedal.

turn over

depressed.

 

2

Deck clutch is engaged.

2

Disengage deck clutch.

 

3

Weak or dead battery.

3

Recharge or replace battery.

 

4

Blown fuse.

4

Replace fuse.

 

5

Corroded battery terminals.

5

Clean battery terminals.

 

6

Loose or damaged wiring.

6

Check all wiring.

 

7

Faulty ignition switch.

7

Check/replace ignition switch.

 

8

Faulty solenoid or starter.

8

Check/replace solenoid or starter.

 

9

Faulty operator presence

9

Contact a qualified service center.

 

switch(es).

 

 

 

 

 

Engine clicks but

1

Weak or dead battery.

1

Recharge or replace battery.

will not start

2

Corroded battery terminals.

2

Clean battery terminals.

 

3

Loose or damaged wiring.

3

Check all wiring.

 

4

Faulty solenoid or starter.

4

Check/replace solenoid or starter.

Loss of power

1

Cutting too much grass/too

1

Raise cutting height/reduce speed.

 

fast.

 

2

Build-up of grass, leaves and

2

Clean underside of mower housing.

 

 

trash under mower.

 

 

 

3

Dirty air filter.

3

Clean/replace air filter.

 

4

Low oil level/dirty oil.

4

Check oil level/change oil.

 

5

Faulty spark plug.

5

Clean & regap or change spark plug.

 

6

Stale or dirty fuel.

6

Empty fuel tank and refill tank with fresh, clean

 

 

 

 

gasoline.

 

7

Water in fuel.

7

Empty fuel tank and carburetor, refill tank with fresh

 

 

 

 

gasoline.

 

8

Spark plug wire loose.

8

Connect & tighten spark plug wire.

 

9

Dirty engine air screen/fins.

9

Clean engine air screen/fins.

 

10

Dirty/clogged muffler.

10

Clean/replace muffler.

 

11

Loose or damaged wiring.

11

Check all wiring.

 

12

Engine valves out of

12

Contact a qualified service center.

 

adjustment.

Excessive

1

Worn, bent or loose blade.

1

Replace blade. Tighten blade bolt.

vibration

2

Bent blade mandrel.

2

Contact a qualified service center.

 

 

3

Loose/damaged part(s).

3

Tighten loose part(s).

 

 

 

 

Replace damaged parts.

22

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Contents Mowcart General Operation Safety RulesII. Slope Operation General Service IV. Service Safe Handling of GasolineIII. Children Table of Contents Unassembled Parts HOW to SET UP Your Riding Mower AssemblyTools Required for Assembly To Remove Riding Mower from CartonCheck Deck Levelness Check BatteryCheck Tire Pressure Check for Proper Positon of Mower Drive BeltOperation Know Your Riding Mower ROSHOW to USE Your Riding Mower To Operate on Hills Using the Reverse Operation SystemReverse Operation System ROS To TransportMowing Tips ADD GasolineTo Start Engine Recoil Starting SystemGeneral Recommendations MaintenanceBefore Each USE Riding Mower Belt BatteryTransaxle Cooling EngineCleaning Clean AIR ScreenClean AIR INTAKE/COOLING Areas AIR FilterTo Install Mower Service and AdjustmentsTo Remove Mower To Level Mower Housing To Replace Mower Blade Drive BeltTo Start Engine with a Weak Battery To Adjust BrakeTo Adjust Steering Wheel Alignment Replacing BatteryInterlocks and Relays To Replace FuseMower StorageOther Troubleshooting Points Mower blade will 06.02.10 CL

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