Woods Equipment CZR2652B, CZR2242B manual Engine Cooling, Specific Torques, Purging Transaxles

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MAINTENANCE

WOODS

ENGINE COOLING

Continued operation with a clogged cooling system will cause severe overheating and can result in en- gine damage.

- Daily: Clean air intake screen V.

- Every 100 hours: Clean cooling fins beneath

blower housing H with reference to information in the engine manufacturer's manual.

SPECIFIC TORQUES

 

 

 

 

 

 

 

BLADE BOLTS

70 FT-LBS (95 Nm)

 

 

 

WHEEL HUB NUTS

150 FT-LBS (203 Nm)

 

 

 

 

 

 

 

 

 

 

ENGINE CRANKSHAFT BOLT

50 FT-LBS (68 Nm)

 

 

 

TRANSAXLE PULLEY NUT

28.3 - 41.6 FT-LBS (38 - 56 Nm)

 

 

 

 

 

 

 

 

 

 

TRANSAXLE DRAIN PLUG

15 - 20 FT-LBS (20 - 27 Nm)

 

 

 

 

 

 

 

 

 

 

TRANSAXLE FILTER

130 - 150 in-lbs (14.6 - 16.9 Nm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PURGING TRANSAXLES

 

 

 

1.

Check the transaxle fluid, fill to proper level, if

 

 

Due to the effects air has on efficiency in hydrostatic

 

 

 

 

required.

 

 

 

 

 

2.

Raise the drive wheels off the ground. Support

drive applications, it is critical that it be purged from

 

 

 

 

unit with jackstands or other suitable means.

the system.

 

 

 

3.

With the bypass valves open, and the engine

These purge procedures should be implemented any

 

 

 

running, slowly move the control levers in both

time a hydrostatic system has been opened to fa-

 

 

 

 

forward and reverse directions 5 to 6 times. As

cilitate maintenance or any additional fluid has been

 

 

 

 

air is purged from the unit, the oil level will drop.

added to the system.

 

 

 

4.

With the bypass valve closed, and the engine

Purging may be required if the unit shows any of the

 

 

 

 

running, slowly move the control levers in both

 

 

 

 

forward and reverse directions 5 to 6 times.

following symptoms:

 

 

 

 

 

 

 

5.

Stop engine. Check the transaxle fluid level, add

- Noisy operation.

 

 

 

 

 

 

 

fluid as required.

 

 

- Lack of power or drive after short term use.

 

 

 

 

 

 

 

 

 

6.

It may be necessary to repeat steps 3-5 until all

- High operation temperature, excessive oil

 

 

 

 

 

 

 

the air is completely purged from the system.

expansion.

 

 

 

 

 

 

 

 

When the transaxle moves forward and reverse

 

 

 

 

 

 

 

 

 

 

at normal speed, purging is complete.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Contents MOW’N Machine California Wash Hands After HandlingImportant Message To the DealerTo the Owner Alitec BMP Central Fabricators Gannon Gill WAIN-ROY WoodsTable of Contents FiguresSignal word definitions Become AlertSite preparation and circumstances Preparing for Safe OperationGeneral Operating SafelyStarting Mowing slopes Maneuvering SafelyMaintenance Safety FuelBattery Warning Transportation and Storage SafetyTools Required for Assembly Uncrate UnitTire Pressure Traction LeversFinal Preparations Labels Woods Read and understand Operators Manual & labels Woods Choke C Fuel Selector Valve U Lift and traction levers operators right side Pushing the Machine PRE-OPERATION Check List OPERATOR’S Responsibility Fueling Before Starting the EngineOperator Presence Interlock System Starting the EngineOperating Notes DrivingCutting Cutting TipsUSE Hours First Before Every Yearly EachHours Maintenance Record Battery Check DailyLubrication Fuel Filter Engine OILSpark Plugs Dual Element AIR Cleaner Purging Transaxles Engine CoolingSpecific Torques Transaxles Transaxle Fluid ChangeBlade Installation Blade RemovalSharpening Blade BalanceDeck Rollers Deck LevelingHeight of CUT Parking Brake Hydrostatic Transaxle Adjust Ments NeutralARM Rest Height Adjustments Spindle Deck Hydro Transaxle Drive Belt Cutterdeck BeltBelt Tension Page Parts Section FRAME-ENGINE/CLUTCH Assy ITM Description QTY ITM Part no Not IllustratedTransaxle Assy ITM Description QTY WasherFuel TANK/BUMPER & Control Panel Frame W/LABS Fuel Valve & Cover Plate COVER-FRAME, Rear Deck Lift Assembly WLDMT-DECKLIFT, Front Caster Assembly Dust Cover KICKPLATE/SEAT Assembly Seat Assembly Steering GRIP-HANDLE Parking Brake TRANSAXLE, RH Wire Harness HARNESS-MAIN Wire Side Discharge Deck W/LABELS To Decklift GUARD-LH 52 Deck BELTS-CUTTERDECK BELT-52 Cutterdeck Under Seat 11UNDER Footplate LABEL-CONTROL Panel Woods 4164679 Limited Warranty 8495 MM & Boundary Repair Parts Rev /15/2006 Woods Equipment Company