Assembly
Driveshaft/Powerhead
Connect the Outer Tube to the Powerhead.
1.Place the powerhead on a clean, flat sur- face, spark plug facing up. See Figure 5.
Tube Clamp
Hex
Wrench 
Figure 5
2.Use the 4 mm hex wrench to loosen the tube clamp screw. See Figure5.
3.Add some
4.Slide the outer tube into the tube clamp until the tube bottoms. If installation is difficult, rotate the outer tube or gearcase shaft slightly until you feel the mainshaft engage with the powerhead. See Figure 6.
| Clamp Screw | Spark Plug |
| Main |
|
| Shaft |
|
| Outer Tube |
|
Ignition | Grip |
|
|
| |
Switch |
|
|
| Tube |
|
| Clamp |
|
| Throttle Lever |
|
Figure 6 |
|
|
5. | Position the outer tube so that the igni- | 7. Tighten the clamp screw firmly. |
| tion switch is facing up and the throttle |
|
| CAUTION! | |
| lever is facing down. See Figure 6. | |
6. | Slide the outer tube into the powerhead | Do not force the shaft tube into the |
| until the throttle grip just contacts the | powerhead! Excessive force can dam- |
| tube clamp. | age the shaft tube and mainshaft. |
|
|
|
Assembly
Throttle Linkage and Ignition Leads
Remove the Cylinder Cover.
1.Remove the spark plug boot.
2.Remove the two lower cylinder cover screws.
3.Loosen the top cylinder cover screw un- til the cover is free of the engine. (The top cylinder cover screw is captive).
Lift the cylinder cover off of the engine. See Figure 7.
Top Cylinder
Cover Screw
Hex Wrench | Spark Plug |
| |
| Boot |
Connect the Throttle Cable.
1.Loop the ribbed cable tube to the top left side of the engine.
2.Install the black wire between the two cable adjuster nuts as shown. See Figure 8.
Ignition |
Leads |
Cable |
Adjuster |
23145 |
Figure 8 |
3.Connect the
23146 |
Figure 9 |
Lower Cylinder
Figure 7
Cover Screws