Shark Comprehensive Pressure Washer Manual for Maintenance and Operation

Page 13

MAINTENANCE

Rupture Disk:

If pressure from pump or thermal expansion should exceed safe limits, the rupture disk will burst allow- ing high pressure to be discharged through hose to ground. When disk ruptures it will need to be replaced. The replacement rupture disk should be torqued to 35 ft. lbs.

Fuel:

Use clean fuel oil that is not contaminated with water and debris. Replace fuel filter and drain tank every 100 hours of operation.

Use No. 1 or No. 2 Heating Oil (ASTM D306) only. NEVER use gasoline in your burner tank. Gasoline is more combustible than fuel oil and a serious explo- sion could result. NEVER use crankcase or waste oil in your burner. Fuel unit malfunction could result from contamination.

Fuel Control System:

These machines utilize a fuel solenoid valve located on the fuel pump to control the flow of fuel to the com- bustion chamber.This solenoid valve, which is normally closed, is activated by a flow switch when water is flow- ing through it.When an operator releases the trigger on the spray gun, the flow of water through the flow switch stops, turning off the current to the fuel solenoid. The solenoid then closes, shutting off the supply of fuel to the combustion chamber. Controlling the flow of fuel in this way allows for an instantaneous burn or no burn situation, thereby eliminating high and low water tem- peratures, and combustion smoke normally associated with machines incorporating a spray gun.

CAUTION: Periodic inspection is recommended to in- sure that the fuel solenoid valve functions properly.This can be done by operating the machine and checking to see that when the trigger on the spray gun is in the off position, the burner is not firing.

Electrode Setting:

(See illustration below.)

Burner Nozzle:

Keep the tip free of surface deposits by wiping it with a clean, solvent-saturated cloth, being careful not to plug or enlarge the nozzle. For maximum efficiency, replace the nozzle each season.

Air Adjustment:

Machines are preset and performance tested at the factory - elevation 100 feet. A one-time initial correction for your location will pay off in economy, performance and extended service life. If a smoking or eye-burning exhaust is being emitted from the stack, two things should be checked. First, check the fuel to be certain that kerosene or No. 1 home heating fuel is being used. Next, check the air adjustment on the burner.

To adjust: Start machine and turn burner ON. Loosen two locking screws found in the air shutter openings (refer to illustration below) and close air shutter until black smoke appears from burner exhaust vent. Note air band position. Next, slowly open the air shutter until white smoke just starts to appear. Turn air shutter half- way back to the black smoke position previously noted. Tighten locking screws.

If the desired position cannot be obtained using only the air shutter, lock the air shutter in as close a position as can be obtained, then repeat the above procedure on the air band setting.

FUEL AIR ADJUSTMENT

Pressure

 

Gauge

 

Port

Air Band

 

Air Band

Adjustment

PRESSURE WASHER OPERATOR’S MANUAL

5/32"

1/4"

Electrode

Screw

Return Line

Pressure

Adjustment

Screw

7-00098 Fuel

Pump

Top View

Nozzle

5/32" Side View

To Fuel

Tank

Periodically check wiring connections. If necessary to

adjust electrodes, use diagram.

97-6132, 97-6151 • REV. 11/04

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Contents SGP Page Contents Introduction Important SafetyInstructions Owner/User ResponsibilityPressure Washer OPERATOR’S Manual OPERATOR’S Manual Pressure Component IdentificationPressure Assembly InstructionsManual Pressure Operating InstructionsNozzles Techniques Cleaning TipsRinsing RecommendationsEngine Maintenance Shutting Down and CLEAN-UPStorage After Extended StoragePreventative Maintenance MaintenanceMaintenance and Service Air Adjustment Electrode SettingRupture Disk FuelCoil Reinstallation Fuel Pressure AdjustmentRemoval of Soot and Heating Coil Problem Possible Cause Solution LOW Operating TroubleshootingPressure Burner willTemperature Problem Possible Cause Solution Burner will notMachine Smokes LOW WaterOn Installation Problem Possible Cause Solution Detergent notDrawing Pump RunningMaintenance Schedule Maintenance ChartsExploded View 3020, 3025 Models OPERATOR’S Manual Pressure Washer Exploded View 3030, 3530, 3530E, 4030E Models Description QTY Exploded Views Parts List01053 1089 Hose Barb, 1/4 Barb x 1/4 Pipe Control Panel Exploded View 3020, 3025 Models Control Panel 3030, 3530, 3530E, 4035E Models 3030, 3530, 3530E, 4035E Control Panel Parts List Hose & Spray GUN Parts List Hose & Spray GUN AssemblyItem Part no Description QTY Downstream Injector Assembly Downstream Injector Parts List Hose Reel Option Hose Reel Parts List Beckett Burner Specifications SpecificationsPage Warranty