North Star M165938N owner manual Troubleshooting

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Troubleshooting

TROUBLESHOOTING

Problem

Possible Causes

Possible Remedies

Engine will not start.

Voltage too low.

Circuit breaker trips.

Voltage too high.

Generator overheating.

No output voltage.

Engine lacks power or sputters.

Engine shuts down during operation. Engine will not start on gasoline.

Engine will not start on LP or Natural Gas.

Engine sputters when switching from gasoline to LP or Natural Gas.

a)Low oil level.

b)Fouled spark plug.

c)Out of fuel.

d)Stop switch in OFF position.

e)Battery disconnected or dead.

f)Fuel selector switch is OFF position.

a)Engine speed too slow.

b)Generator is overloaded.

a)Defective load connected to generator.

b)Defective receptacle.

c)Generator overloaded.

a)Engine speed too high.

a)Generator is overloaded.

b)Insufficient ventilation.

a)Defective load connected to generator.

b)Broken or loose wire.

c)Defective receptacle.

d)Defective stator.

e)Defective rotor.

f)Defective capacitor.

a)Generator is overloaded.

b)Dirty air filter.

c)LP/NG hose is connected to the wrong carburetor inlet.

d)Fouled spark plug.

a)Out of fuel.

b)Low oil level.

a)Engine out of fuel.

b)Engine cold.

c)Vacuum hose is loose.

a)Load Block needs adjustment

b)Battery is low on charge causing engine to crank at a lower rpm.

c)Inlet fuel pressure is incorrect.

d)Engine choke lever is in the choke position.

e)Fuel lockoff valve upstream of the generator set is turned off.

a)This is normal operation.

a)Fill crankcase to proper oil level.

b)Clean or replace spark plug.

c)Fill fuel tank.

d)Place switch in ON position.

e)Charge or replace battery.

f)Place switch in desired location (Gasoline or LP/NG).

a)Bring generator to a qualified technician for adjustment.

b)Reduce the load. (See Power Load Planning & Mgt. section of this manual.)

a)Disconnect load.

b)Replace receptacle.

c)Reduce the load. (See Power Load Planning & Mgt. section of this manual.)

a)Bring generator to a qualified technician for adjustment.

a)Reduce the load. (See Power Load Planning & Mgt. section of this manual.)

b)Make sure there is at least 3 feet of clearance on all sides of generator.

a)Disconnect load.

b)Bring generator to a qualified technician for repair.

c)Replace receptacle.

d)Bring generator to a qualified technician for repair.

e)Bring generator to a qualified technician for repair.

f)Bring generator to a qualified technician for

repair.

a)Reduce the load. (See Power Load Planning & Mgt. section of this manual.)

b)Clean or replace air filter.

c)For LP, the hose should be on the left inlet. For NG, the hose should be on the right inlet.

d)Clean or replace spark plug.

a)Fill fuel tank.

b)Fill crankcase to proper oil level.

a)Refuel engine.

b)Choke engine.

c)Reattach vacuum hose. Item 29 on Exploded View.

a)See page 8 of this manual.

b)Recharge battery.

c)Inlet fuel pressure should be within 7”-11” water column, or 4-6 oz.

d)Move the choke lever to the open position. Never choke the engine when operating on LP or NG fuel.

e)Open valve.

a)Run the unit with the fuel switch in the NONE position for several seconds until the engine begins to hunt. Then move the switch to the LP/NG position.

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Contents Watt Continuous 8,000 Watt Surge Capacity Any Questions, Comments, Problems, or Parts OrdersHazard Signal Word Definitions Table of Contents About Your Generator About Your GeneratorRead this Manual About Your Generator cont’dSpecifications Item #165938N SpecificationsPart numbers Description Safety Label Locations Item #165938NDescription Machine Component Identification Item #165938NReference Guide Reference 9 Vibration Example conversion to watts Power Load Planning & ManagementExample Power Load Planning & Management cont’dInstallation / Initial Set-Up Planning the Power LoadUnpacking & Delivery Inspection Gas Hook-up Installation for Natural Gas or LPG if needed Propane LPGHook-up Generator Installation / Initial Set-Up Set-up either as a Building BACK-UP or Portable Power Source Nema Current/Power Maximum Extension Cord Length Away from all air intakes Select a Suitable SiteOutdoors only Monoxide exhaustStructure allow at least a 7’ clearance Grounding the generator Battery Installation Operation General safety rules for operationOperation cont’d Operation cont’d Preparing for Operation Check the oil level using the dipstick and add oil as neededGenerator on gasoline Natural Gas Start LPG/NG supply If usingOperation cont’d Starting the Engine Using LP/NG To start engine using LP or Natural GasTo start engine using gasoline Checking Generator Output Connecting Loads Switching Fuels during operation Stop the engine using the following stepsStopping Storage & Exercise When you are finished using the generator, you mustOperation cont’d Maintenance & Repair Maintenance & RepairMaintenance & Repair cont’d Troubleshooting TroubleshootingGeneral Summary of Important Safety Information for OperationSafety Installation & Set-up Battery SafetySafety Before Use Installation / Initial Set-up SafetyKnow how to operate Personal protective equipment Safety During UseGasoline Safety Propane & Natural Gas SafetySummary of Important Safety Information for Operation cont’d Safety Inspection/Maintenance Safety After useGenerator Exploded View Rev- N Diag # Description Qty Wiring Diagram Rev- N Item # Description Qty Generator Head Exploded View Rev- N