Multiquip MVH-120GH Inspection and Maintenance ServiceTables, Machine Inspection, Daily Service

Page 19

CAUTION

Inspection and other services should always be carried out on solid and level ground with the engine shut down.

Inspection and Maintenance ServiceTables.

1.To make sure your plate compactor is always in good working condition before using, carry out the maintenance inspection in accordance with Tables 4 through 6.

TABLE 4. MACHINE INSPECTION

Item

Hours of Operation

 

 

Starting check

Every 8 hours (every day)

 

 

Loosened or lost screws

Every 8 hours (every day)

 

 

Damaged parts

Every 8 hours (every day)

 

 

 

Function of controlling

Every 8 hours (every day)

system part

 

 

 

 

Hydraulic system leak

Every 100 hours

 

 

 

Vibrator oil check

Every 300

hours

 

 

 

Vibrator oil replacement

Every 100

hours

 

 

 

Hydraulic oil check

Every 200

hours then every 1000 hrs.

 

 

 

V-belt (clutch) check

Every 200

hour

 

 

 

TABLE 5. ENGINE CHECK

(For details, see separate Engine Manual)

Item

Hours of Operation

 

 

Leakage of oil or fuel

Every 8 hours (every day)

 

 

Tightness of fastening threads

Every 8 hours (every day)

 

 

Engine oil check and

Every 8 hours (every

day)(Replenish to specified max.

replenishment

level)

 

 

 

Engine oil replenishment

At first 20 hours, then every 100

hours

 

 

 

Air cleaner cleaning

Every 50 hours

 

 

MVH-120GH — MAINTENANCE

CAUTION

These inspection intervals are for operation under normal conditions. Adjust your inspection intervals based on the number of hours plate compactor is in use, and particular working conditions.

CAUTION

Fuel piping and connections should be replaced every 2 years.

Daily Service

zCheck for leakage of fuel or oil.

zCheck for loose screws including tightness. See Table 6 below (tightening torque), for retightening:

TABLE 6.

TIGHTENING TORQUE (in. kg/cm) Diameter

Material

6mm

8mm

10mm

12mm

14mm

16mm

18mm

20mm

 

 

 

 

 

 

 

 

 

4T

70

150

300

500

750

1,100

1,400

2,000

 

 

 

 

 

 

 

 

 

6-8T

100

250

500

800

1,300

2,000

2,700

3,800

 

 

 

 

 

 

 

 

 

11T

150

400

800

1,200

2,000

2,900

4,200

5,600

 

 

 

 

 

 

 

 

 

*100 (6mm) 300 ~ 350 (8mm) 650 ~ 700 (10mm)

*(In case counter-part is of aluminum)

(Threads in use with this machine are all right handed)

Material and quality of material is marked on each bolt, and screw.

zRemove soil and clean the bottom of compaction plate.

zCheck hydraulic pump, piping and hose for any leakage. A loosened hydraulic hose can be a cause for leakage. Check hydraulic hose connections with wrench applied for tightness.

zCheck engine oil.

MVH-120GH — OPERATION AND PARTS MANUAL — REV. #03 (10/24/07) — PAGE 19

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Contents Model MVH-120GH 2 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 Proposition 65WARNINGMVH-120GH Operation and Parts Manual REV. #03 10/24/07 Table of Contents Best Deal! Order via Internet Dealers Only Parts Ordering ProceduresOrder via Fax Dealers Only 6 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 SafetyAlways wear approved eye and hearing protection 8 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 Rules for Safe OperationRules for Safe Operation 10 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 MVH-120GH SpecificationsFrequency/Speed Definition of Plate CompactorVibratory Plates ReversibleVibratory PlatesForward 12 MVH-120GH Operation and Parts Manual REV. #3 10/24/07MVH-120GH Components Honda GX160 Engine 14 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 MVH-120GH InspectionBelt Hazard Belt Check 16 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 MVH-120GH Initial START-UPStopping the Engine Starter GripOperation MVH-120GH Operation18 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 Hours of Operation Inspection and Maintenance ServiceTablesDaily Service Machine Inspection20 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 MVH-120GH MaintenanceHydraulic Oil TroubleshootingReplacing Hydraulic Oil 22 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 MVH-120GH Preparation for Long -TERM StorageEngine Troubleshooting MVH-120GH -TROUBLESHOOTING Engine24 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 Engine TroubleshootingPlate Compactor Troubleshooting MVH-120GH -TROUBLESHOOTING Plate CompactorRemarks Column NO. ColumnPart NO. Column QTY. ColumnQty Description Remarks MVH-120GH Suggested Spare PartsName Plate and Decals MVH-120GH Name Plate and Decals28 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 DECAL, Caution MVH-120 30 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 MVH-120GH -VIBRATING Plate AssyVibrating Plate Assy Body ASSY. Serial Number L3029 and below MVH-120GH Body ASSY. OLD Version32 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 WASHER, Lock M8 Body ASSY. Body ASSY. Serial Number L3030 and Above MVH-120GH Body ASSY. NEW Version34 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 BASE, Separate Handle Type Vibrator ASSY. Serial Number L3112 and below MVH-120GH -VIBRATOR ASSY. OLD Version36 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 MVH-120GH Vibrator ASSY. OLD Version Vibrator ASSY. Serial Number L3113 and Above MVH-120GH -VIBRATOR ASSY. NEW Version38 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 MVH-120GH Vibrator ASSY. NEW Version Control ASSY. Serial NO. L3080 and below MVH-120GH Control ASSY. Oldversion40 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 MVH-120GH Control ASSY. OLD Version 42 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 Control ASSY. Serial NO. L3081 and AboveNUT M16 MVH-120GH Control ASSY. NEW VersionCylinder Head Assy Honda GX160 Engine Cylinder Head Assy44 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 Cover COMP., Head Includes Item W/ %CLIP, Vlave Guide GASKET, Cylinder HeadCylinder Barrel Assy Honda GX160 Engine Cylinder Barrel Assy46 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 PIN, Governor Weight Switch ASSY., OIL LevelWEIGHT, Governor HOLDER, Governor WeightCrankcase Cover Assy Honda GX160 Engine Crankcase Cover Assy48 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 PACKING, OIL Filler CAP Gasket CrankcaseOIL Seal Crankshaft Assy Honda GX160 Engine Crankshaft Assy50 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 Crankshaft Comp BoltWasher 8 MM KEY 5X5X33 YellowPiston Assy Honda GX160 Engine Piston Assy52 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 Piston STD BOLT, Connecting RODRing SET, Piston STD Ring SET, PistonCamshaft Assy Honda GX160 Engine Camshaft Assy54 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 ARM, Valve Rocker SPRING, Weight ReturnNUT, Pivot Adjusting ROD, PushRecoil Starter Assy Honda GX160 Engine Recoil Starter Assy56 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 GUIDE, Ratchet REEL, Recoil StarterRachet Starter PLATE, FrictionFAN Cover Assy Honda GX160 Engine FAN Cover Assy58 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 Alert UNIT, OIL Cover COMP., FAN NH1Shroud Comp CLIP, HarnessCarburetor Assy Honda GX160 Engine Carburetor Assy60 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 Screw SET, Pilot PLATE, Lever SettingFloat Valve SET Float SETAIR Cleaner Assy Honda GX160 Engine AIR Cleaner Assy62 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 PACKING, Elbow COVER, AIR CleanerGROMET, AIR Cleaner COLLAR, AIR CleanerMuffler Assy Honda GX160 Engine Muffler Assy64 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 ARRESTOR, Spark Muffler CompPROTECTOR, Muffler Deflector CompFuel Tank Assy Honda GX160 Engine Fueltank Assy66 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 Flange NUT 6 MM Includes Item W/+FILTER, Fuel Fuel Tank CompFlywheel Assy Honda GX160 Engine Flywheel Assy68 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 PULLEY, Starter Flywheel CompWoodruff KEY FAN, CoolingIgnition Coil Assy Honda GX160 Engine Ignition Coil Assy70 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 36101ZE1010 Control Assy Honda GX160 Engine Control Assy72 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 ARM, Governor Wire HolderSPRING, Governor BOLT, Governor ARMLabel Assy Honda GX160 Engine Label Assy74 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 MARK, Throttle Indication MARK, ChokeMARK, Choke Gray MARK, OIL Alert ExternalTools Assy Honda GX160 Engine -TOOLS Assy76 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 HANDLE, BOX Wrench Part NameFreight Policy 78 MVH-120GH Operation and Parts Manual REV. #3 10/24/07MVH-120GH Operation and Parts Manual REV. #03 10/24/07 HERE’S HOW to GET Help