Multiquip manual Safety, MVH-120GH Operation and Parts Manual REV. #3 10/24/07

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FORYOUR SAFETY AND SAFETY OF OTHER

Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in in- jury to yourself and others.

This manual has been developed to provide complete instructions for the safe and efficient operation of this equipment. Refer to the engine manufacturer's instructions for data relative to its safe operation.

Before using this equipment ensure that the operating indi- vidual has read and understood all instructions in this manual.

SAFETY MESSAGE ALERT SYMBOLS

The three Safety Messages shown below will inform you about potential hazards that could injure you or others. The Safety Messages specifically address the level of expo- sure to the operator, and are preceded by one of three words: DANGER,WARNING, or CAUTION.

DANGER

You WILL be KILLED or SERIOUSLY INJURED if you DO NOT follow these directions.

WARNING

You CAN be KILLED or SERIOUSLY INJURED if you DO NOT follow these directions.

CAUTION

You CAN be INJURED if you DO NOT follow these directions.

SAFETY

HAZARD SYMBOLS

Potential hazards associated with the operation of this equipment will be referenced with Hazard Symbols which appear throughout this manual, and will be referenced in conjunction with Safety Message Alert Symbols.

WARNING — Lethal Exhaust Gas Hazards

Engine fuel exhaust gases contain poisonous carbon monoxide.This gas is colorless and odorless, and can cause death if inhaled. NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air.

WARNING — Explosive Fuel Hazards

Fuel is extremely flammable and its vapors can cause an explosion if ignited. DO NOT start the engine near spilled fuel or combustible fluids.

DO NOT fill the fuel tank while the engine is running or hot. DO NOT overfill tank, since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system. Store fuel in approved containers, in well-ventilated areas and away from sparks and flames.

WARNING — Burn Hazards

Engine components can generate extreme heat.To prevent burns, DO NOT touch these areas while the engine is running or immediately after operation. Never operate the engine with heat shields or heat guards removed.

WARNING — Respiratory Hazards

ALWAYS wear approved respiratory protection when required.

PAGE 6 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)

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Contents Model MVH-120GH Proposition 65WARNING 2 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 MVH-120GH Operation and Parts Manual REV. #03 10/24/07 Table of Contents Parts Ordering Procedures Best Deal! Order via Internet Dealers OnlyOrder via Fax Dealers Only Safety 6 MVH-120GH Operation and Parts Manual REV. #3 10/24/07Always wear approved eye and hearing protection Rules for Safe Operation 8 MVH-120GH Operation and Parts Manual REV. #3 10/24/07Rules for Safe Operation MVH-120GH Specifications 10 MVH-120GH Operation and Parts Manual REV. #3 10/24/07ReversibleVibratory Plates Definition of Plate CompactorVibratory Plates Frequency/Speed12 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 ForwardMVH-120GH Components Honda GX160 Engine MVH-120GH Inspection 14 MVH-120GH Operation and Parts Manual REV. #3 10/24/07Belt Check Belt HazardMVH-120GH Initial START-UP 16 MVH-120GH Operation and Parts Manual REV. #3 10/24/07Starter Grip Stopping the EngineMVH-120GH Operation Operation18 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 Machine Inspection Inspection and Maintenance ServiceTablesDaily Service Hours of OperationMVH-120GH Maintenance 20 MVH-120GH Operation and Parts Manual REV. #3 10/24/07Troubleshooting Hydraulic OilReplacing Hydraulic Oil MVH-120GH Preparation for Long -TERM Storage 22 MVH-120GH Operation and Parts Manual REV. #3 10/24/07MVH-120GH -TROUBLESHOOTING Engine Engine TroubleshootingEngine Troubleshooting 24 MVH-120GH Operation and Parts Manual REV. #3 10/24/07MVH-120GH -TROUBLESHOOTING Plate Compactor Plate Compactor TroubleshootingQTY. Column NO. ColumnPart NO. Column Remarks ColumnMVH-120GH Suggested Spare Parts Qty Description RemarksMVH-120GH Name Plate and Decals Name Plate and Decals28 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 DECAL, Caution MVH-120 MVH-120GH -VIBRATING Plate Assy 30 MVH-120GH Operation and Parts Manual REV. #3 10/24/07Vibrating Plate Assy MVH-120GH Body ASSY. OLD Version Body ASSY. Serial Number L3029 and below32 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 WASHER, Lock M8 MVH-120GH Body ASSY. NEW Version Body ASSY. Body ASSY. Serial Number L3030 and Above34 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 BASE, Separate Handle Type MVH-120GH -VIBRATOR ASSY. OLD Version Vibrator ASSY. Serial Number L3112 and below36 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 MVH-120GH Vibrator ASSY. OLD Version MVH-120GH -VIBRATOR ASSY. NEW Version Vibrator ASSY. Serial Number L3113 and Above38 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 MVH-120GH Vibrator ASSY. NEW Version MVH-120GH Control ASSY. Oldversion Control ASSY. Serial NO. L3080 and below40 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 MVH-120GH Control ASSY. OLD Version Control ASSY. Serial NO. L3081 and Above 42 MVH-120GH Operation and Parts Manual REV. #3 10/24/07MVH-120GH Control ASSY. NEW Version NUT M16Honda GX160 Engine Cylinder Head Assy Cylinder Head Assy44 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 GASKET, Cylinder Head Includes Item W/ %CLIP, Vlave Guide Cover COMP., HeadHonda GX160 Engine Cylinder Barrel Assy Cylinder Barrel Assy46 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 HOLDER, Governor Weight Switch ASSY., OIL LevelWEIGHT, Governor PIN, Governor WeightHonda GX160 Engine Crankcase Cover Assy Crankcase Cover Assy48 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 Gasket Crankcase PACKING, OIL Filler CAPOIL Seal Honda GX160 Engine Crankshaft Assy Crankshaft Assy50 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 KEY 5X5X33 Yellow BoltWasher 8 MM Crankshaft CompHonda GX160 Engine Piston Assy Piston Assy52 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 Ring SET, Piston BOLT, Connecting RODRing SET, Piston STD Piston STDHonda GX160 Engine Camshaft Assy Camshaft Assy54 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 ROD, Push SPRING, Weight ReturnNUT, Pivot Adjusting ARM, Valve RockerHonda GX160 Engine Recoil Starter Assy Recoil Starter Assy56 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 PLATE, Friction REEL, Recoil StarterRachet Starter GUIDE, RatchetHonda GX160 Engine FAN Cover Assy FAN Cover Assy58 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 CLIP, Harness Cover COMP., FAN NH1Shroud Comp Alert UNIT, OILHonda GX160 Engine Carburetor Assy Carburetor Assy60 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 Float SET PLATE, Lever SettingFloat Valve SET Screw SET, PilotHonda GX160 Engine AIR Cleaner Assy AIR Cleaner Assy62 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 COLLAR, AIR Cleaner COVER, AIR CleanerGROMET, AIR Cleaner PACKING, ElbowHonda GX160 Engine Muffler Assy Muffler Assy64 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 Deflector Comp Muffler CompPROTECTOR, Muffler ARRESTOR, SparkHonda GX160 Engine Fueltank Assy Fuel Tank Assy66 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 Fuel Tank Comp Includes Item W/+FILTER, Fuel Flange NUT 6 MMHonda GX160 Engine Flywheel Assy Flywheel Assy68 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 FAN, Cooling Flywheel CompWoodruff KEY PULLEY, StarterHonda GX160 Engine Ignition Coil Assy Ignition Coil Assy70 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 36101ZE1010 Honda GX160 Engine Control Assy Control Assy72 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 BOLT, Governor ARM Wire HolderSPRING, Governor ARM, GovernorHonda GX160 Engine Label Assy Label Assy74 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 MARK, OIL Alert External MARK, ChokeMARK, Choke Gray MARK, Throttle IndicationHonda GX160 Engine -TOOLS Assy Tools Assy76 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 Part Name HANDLE, BOX Wrench78 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 Freight PolicyMVH-120GH Operation and Parts Manual REV. #03 10/24/07 HERE’S HOW to GET Help