Multiquip manual MVH-120GH Maintenance, MVH-120GH Operation and Parts Manual REV. #3 10/24/07

Page 20

Engine Oil Replacement:

1.Replace engine oil, first in 20 hours of operation and every 100 hours afterwards.

2.Oil may be drained more easily when it is warm after operation (For more details, see separate HONDA Owner's Manual).

Air Filter

1.The air filter element should be cleaned because a clogged air cleaner can cause poor engine starting, lack of power and shorten engine life substantially.

Figure 16. Air Filter

2.To clean or replace air filter, loosen the wing nut on the air filter housing (Figure 16). Remove the cover and take out air filter cartridge. If only cleaning of the air filter is desired, blow through the air filter cartridge from the inside, moving a jet of dry compressed air up and down until all dust is removed.

CAUTION

NEVER attempt to check the V-belt with the engine run- ning. Severe injury can occur if your hand gets caught between the V-belt and the clutch. Always use safety gloves.

Checking and Replacing the V-Belt and Clutch

1.After 200 hours of operation, remove the upper belt cover to check the V-belt tension.Tension is proper if the belt bends about 10 mm when depressed strongly with finger between shafts. Loose or worn V-belts reduce power transmission efficiency, causing weak compaction and reducing the life of the belt itself.

MVH-120GH — MAINTENANCE

zReplacing the V-belt

Remove the upper and lower belt covers. Engage an offset wrench (13 mm) or the like to vibrator pulley (lower) fastening bolt. Engage waste cloth or the like at midway of V-belt on the left side and while pulling it back strongly, rotate the offset wrench clockwise so that the V-belt will come off.

zReinstalling the V-belt

Engage V-belt to lower vibrator pulley and push the V-belt to left side of upper clutch. In the same manner as in removal, rotate offset wrench clockwise so that the V-belt goes back on.

zChecking Clutch

Check the clutch simultaneously with V-belt checking. With belt removed, visually check outer drum of the clutch for seizure and "V" groove for wear or damage.Clean the "V" groove as necessary. Regularly check the lining or shoe for wear. If the shoe is worn, power transmission becomes deficient and slipping will result.

CAUTION

Wheneverthecompactor'svibrationbecomesweakorlost during normal operation regardless of operation hours, check theV-belt and clutch immediately.

Vibrator Oil Level Check

CAUTION

Always clean the area around the vibrator oil level check hole before removing oil check plug.This will prevent dirt and debris from entering the system.

1.In every 300 hours of operation, with the machine positioned horizontally, remove vibrator oil level check plug (Figure 5) off vibrator (14 mm wrench) and see if oil is up to filler port. Be sure to clean area around check hole to prevent dirt and dust from entering.

2.In every 300 hours of operation, replace oil (capacity 400 cc). For draining oil through level check hole, have the machine inclined with a sleeper or the like placed under the compaction plate on opposite side.

*Use engine oil 10W-30 for this lubrication.

PAGE 20 — MVH-120GH — OPERATION AND PARTS MANUAL — REV. #3 (10/24/07)

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Contents Model MVH-120GH Proposition 65WARNING 2 MVH-120GH Operation and Parts Manual REV. #3 10/24/07MVH-120GH Operation and Parts Manual REV. #03 10/24/07 Table of Contents Order via Fax Dealers Only Parts Ordering ProceduresBest Deal! Order via Internet Dealers Only Safety 6 MVH-120GH Operation and Parts Manual REV. #3 10/24/07Always wear approved eye and hearing protection Rules for Safe Operation 8 MVH-120GH Operation and Parts Manual REV. #3 10/24/07Rules for Safe Operation MVH-120GH Specifications 10 MVH-120GH Operation and Parts Manual REV. #3 10/24/07Definition of Plate Compactor Vibratory PlatesReversibleVibratory Plates Frequency/Speed12 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 ForwardMVH-120GH Components Honda GX160 Engine MVH-120GH Inspection 14 MVH-120GH Operation and Parts Manual REV. #3 10/24/07Belt Check Belt HazardMVH-120GH Initial START-UP 16 MVH-120GH Operation and Parts Manual REV. #3 10/24/07Starter Grip Stopping the Engine18 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 MVH-120GH OperationOperation Inspection and Maintenance ServiceTables Daily ServiceMachine Inspection Hours of OperationMVH-120GH Maintenance 20 MVH-120GH Operation and Parts Manual REV. #3 10/24/07Replacing Hydraulic Oil TroubleshootingHydraulic Oil MVH-120GH Preparation for Long -TERM Storage 22 MVH-120GH Operation and Parts Manual REV. #3 10/24/07MVH-120GH -TROUBLESHOOTING Engine Engine TroubleshootingEngine Troubleshooting 24 MVH-120GH Operation and Parts Manual REV. #3 10/24/07MVH-120GH -TROUBLESHOOTING Plate Compactor Plate Compactor TroubleshootingNO. Column Part NO. ColumnQTY. Column Remarks ColumnMVH-120GH Suggested Spare Parts Qty Description Remarks28 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 MVH-120GH Name Plate and DecalsName Plate and Decals DECAL, Caution MVH-120 MVH-120GH -VIBRATING Plate Assy 30 MVH-120GH Operation and Parts Manual REV. #3 10/24/07Vibrating Plate Assy 32 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 MVH-120GH Body ASSY. OLD VersionBody ASSY. Serial Number L3029 and below WASHER, Lock M8 34 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 MVH-120GH Body ASSY. NEW VersionBody ASSY. Body ASSY. Serial Number L3030 and Above BASE, Separate Handle Type 36 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 MVH-120GH -VIBRATOR ASSY. OLD VersionVibrator ASSY. Serial Number L3112 and below MVH-120GH Vibrator ASSY. OLD Version 38 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 MVH-120GH -VIBRATOR ASSY. NEW VersionVibrator ASSY. Serial Number L3113 and Above MVH-120GH Vibrator ASSY. NEW Version 40 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 MVH-120GH Control ASSY. OldversionControl ASSY. Serial NO. L3080 and below MVH-120GH Control ASSY. OLD Version Control ASSY. Serial NO. L3081 and Above 42 MVH-120GH Operation and Parts Manual REV. #3 10/24/07MVH-120GH Control ASSY. NEW Version NUT M1644 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 Honda GX160 Engine Cylinder Head AssyCylinder Head Assy Includes Item W/ % CLIP, Vlave GuideGASKET, Cylinder Head Cover COMP., Head46 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 Honda GX160 Engine Cylinder Barrel AssyCylinder Barrel Assy Switch ASSY., OIL Level WEIGHT, GovernorHOLDER, Governor Weight PIN, Governor Weight48 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 Honda GX160 Engine Crankcase Cover AssyCrankcase Cover Assy OIL Seal Gasket CrankcasePACKING, OIL Filler CAP 50 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 Honda GX160 Engine Crankshaft AssyCrankshaft Assy Bolt Washer 8 MMKEY 5X5X33 Yellow Crankshaft Comp52 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 Honda GX160 Engine Piston AssyPiston Assy BOLT, Connecting ROD Ring SET, Piston STDRing SET, Piston Piston STD54 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 Honda GX160 Engine Camshaft AssyCamshaft Assy SPRING, Weight Return NUT, Pivot AdjustingROD, Push ARM, Valve Rocker56 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 Honda GX160 Engine Recoil Starter AssyRecoil Starter Assy REEL, Recoil Starter Rachet StarterPLATE, Friction GUIDE, Ratchet58 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 Honda GX160 Engine FAN Cover AssyFAN Cover Assy Cover COMP., FAN NH1 Shroud CompCLIP, Harness Alert UNIT, OIL60 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 Honda GX160 Engine Carburetor AssyCarburetor Assy PLATE, Lever Setting Float Valve SETFloat SET Screw SET, Pilot62 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 Honda GX160 Engine AIR Cleaner AssyAIR Cleaner Assy COVER, AIR Cleaner GROMET, AIR CleanerCOLLAR, AIR Cleaner PACKING, Elbow64 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 Honda GX160 Engine Muffler AssyMuffler Assy Muffler Comp PROTECTOR, MufflerDeflector Comp ARRESTOR, Spark66 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 Honda GX160 Engine Fueltank AssyFuel Tank Assy Includes Item W/+ FILTER, FuelFuel Tank Comp Flange NUT 6 MM68 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 Honda GX160 Engine Flywheel AssyFlywheel Assy Flywheel Comp Woodruff KEYFAN, Cooling PULLEY, Starter70 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 Honda GX160 Engine Ignition Coil AssyIgnition Coil Assy 36101ZE1010 72 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 Honda GX160 Engine Control AssyControl Assy Wire Holder SPRING, GovernorBOLT, Governor ARM ARM, Governor74 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 Honda GX160 Engine Label AssyLabel Assy MARK, Choke MARK, Choke GrayMARK, OIL Alert External MARK, Throttle Indication76 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 Honda GX160 Engine -TOOLS AssyTools Assy Part Name HANDLE, BOX Wrench78 MVH-120GH Operation and Parts Manual REV. #3 10/24/07 Freight PolicyMVH-120GH Operation and Parts Manual REV. #03 10/24/07 HERE’S HOW to GET Help