Multiquip DCA-45SSIU3 operation manual Maintenance Safety, Battery Safety

Page 12

DCA-45SSIU3 (60 Hz) — RULES FOR SAFE OPERATION

Maintenance Safety

The electrical voltage required to operate the generator can cause severe injury or even death through physical contact with live circuits. Turn all circuit breakers OFF before performing maintenance on the generator.

NEVER lubricate components or attempt service on a running machine.

ALWAYS disconnect the NEGATIVE battery terminal before performing service on the generator.

Follow all Battery Safety Guidelines listed in this manual when handling or servicing the generator.

ALWAYS allow the machine a proper amount of time to cool before servicing.

Keep the machinery in proper running condition.

Fix damage to the machine immediately and always replace broken parts.

ALWAYS service air cleaner frequently to prevent engine malfunction.

WARNING - BURN HAZARDS

To prevent burns, DO NOT touch or open any of the below mentioned components while the engine is

running or immediately after operations. Always allow sufficient time for the engine and generator to cool before performing maintenance.

Radiator Cap - Removing the radiator cap while the engine is hot will result in high pressurized, boiling water to gush out of the radiator, causing severe scalding to any persons in the general area of the generator.

Coolant Drain Plug - Removing the coolant drain plug while the engine is hot will result in hot coolant gushing out of the coolant drain plug, therefore causing severe scalding to any persons in the general area of the generator.

Engine Oil Drain Plug - Removing the engine oil drain plug while the engine is hot will result in hot oil gushing out of the oil drain plug, therefore causing severe scalding to any persons in the general area of the generator.

Battery Safety

Use the following guidelines when handling the battery:

The battery contains acids that can cause injury to the eyes and skin. To avoid eye irritation, always wear safety glasses.

Use well insulated gloves when picking up the battery.

DANGER - EXPLOSION HAZARDS

The risk of an explosion exists when performing service on the battery. To avoid severe injury or DEATH:

DO NOT drop the battery.There is the possibility of risk that the battery may explode.

DO NOT expose the battery to open flames, sparks, cigarettes

etc.The battery contains combustible gases and liquids. If these gases and liquids come in contact with a flame or spark, an explosion could occur.

ALWAYS keep the battery charged. If the battery is not charged a buildup of combustible gas will occur.

ALWAYS keep battery charging and cables in good working condition. Repair or replace all worn cables.

ALWAYS recharge the battery in an vented air environment, to avoid risk of a dangerous concentration of combustible gases.

In case the battery liquid (dilute sulfuric acid) comes in contact with clothing or skin, rinse skin or clothing immediately with plenty of water.

In case the battery liquid (dilute sulfuric acid) comes in contact with your EYES, rinse eyes immediately with plenty of water and contact the nearest doctor or hospital to seek medical attention.

PAGE 12 — DCA-45SSIU3 (60 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05)

Image 12
Contents Parts List NO. M1870300904 Model DCA-45SSIU3Page Heres HOW to GET Help Wilmington Ave Carson, CADCA-45SSIU3 60 Hz Table of Contents Isuzu BB4JG1T EngineDCA-45SSIU3 60 Hz Parts Ordering Procedures When ordering parts Please supply the following informationDCA-45SSIU3 60 Hz Specifications DCA-45SSIU3 60 Hz Dimensions TOP, Side and Front DimensionsDCA-45SSIU3 60 Hz Safety Message Alert Symbols Injury to yourself and othersDCA-45SSIU3 60 Hz Safety Message Alert Symbols This generator, other property, orGeneral Safety DCA-45SSIU3 60 Hz Rules for Safe OperationDrugs or alcohol Electrical Safety DCA-45SSIU3 60 Hz Rules for Safe OperationGenerator Grounding Maintenance Safety Battery SafetyTowing &Transporting Safety EmergenciesDCA-45SSIU3 60 Hz Generator Decals Generator DecalsDCA-45SSIU3 60 Hz Generator Decals DCA-45SSIU3 60 Hz Installation DCA-45SSIU3 60 Hz Installation Outdoor InstallationIndoor Installation When connecting the generatorDCA-45SSIU3 60 Hz General Information Engine Operating PanelGenerator Control Panel Output Terminal PanelDCA-45SSIU3 60 Hz Major Components Generator Major ComponentsAdjustment of the generator’s output voltage Ammeter phase-selector switchDCA-45SSIU3 60 Hz Generator Control Panel Hertz Hz. Normally 60 HzDCA-45SSIU3 60 Hz Engine Operating Panel DCA-45SSIU3 60 Hz Output Terminal Panel Familiarization Output Terminal FamiliarizationDCA-45SSIU3 60 Hz Output Terminal Panel Familiarization F.C.I. Receptacle 120VAC Gfci ReceptaclesConnecting Loads Blower FanSingle Phase Load Three Phase LoadDCA-45SSIU3 60 Hz Load Application Motors and motor-drivenVoltage Selector Switch DCA-45SSIU3 60 Hz Generator OutputsGenerator OutputVoltages Generator AmperageHow to Read the OutputTerminal Gauges DCA-45SSIU3 60 Hz Gauge ReadingReading Amperage Three-Phase Position DCA-45SSIU3 60 Hz Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø 240/139 Output Terminal Lug VoltagesDCA-45SSIU3 60 Hz Output Terminal Panel Connections 3Ø 480/277 Output Terminal Lug Voltages1Ø 240V/120V Output Terminal Lug Voltages Output Terminal LugsDCA-45SSIU3 60 Hz PRE-SETUP Circuit BreakersLubrication Oil Fuel CheckDCA-45SSIU3 60 Hz PRE-SETUP Refueling ProcedureRefueling Cleaning the Radiator Air Cleaner Fan Belt TensionOperation FreezingWeather Must be less than 50%Battery Battery Cable InstallationWhen connecting battery do the following WiringDCA-45SSIU3 60 Hz Generator START-UP Procedure Before StartingEngines exhaust contains harmful emissions Direct exhaust away from nearby personnelFrequency Meter Hz DCA-45SSIU3 60 Hz GEN. START-UP PROCEDURE/SHUTDOWN Turn the ignition switch key to the Stop positionRemove all loads from the generator DCA-45SSIU3 60 Hz Maintenance Cleaning the Fuel Strainer Air RemovalCheck Oil Level Replacing Oil FilterDCA-45SSIU3 60 Hz Maintenance To ensure adequate startingDCA-45SSIU3 60 Hz -TRAILER Maintenance Trailer MaintenanceDCA-45SSIU3 60 Hz -TRAILER Maintenance Brake AdjustmentBrakes Check the wheel and drum for free rotationTires/Wheels/Lug Nuts Tire Wear/InflationSuspension DCA-45SSIU3 60 Hz -TRAILER Maintenance Lug Nut Torque RequirementsStart all wheel lug nuts by hand DCA-45SSIU3 60 Hz -TRAILER Wiring Diagram Trailer/Towing Vehicle Wiring DiagramDCA-45SSIU3 60 Hz Generatorwiring Diagram Generator Wiring DiagramDCA-45SSIU3 60 Hz Enginewiring Diagram DCA-45SSIU3 60 Hz -TROUBLESHOOTING Generator Generator TroubleshootingDCA-45SSIU3 60 Hz -TROUBLESHOOTING Engine Engine TroubleshootingDCA-45SSIU3 60 Hz -TROUBLESHOOTING Engine Sample Parts List DCA-45SSIU3 60 Hz Explanation of Code in Remarks ColumnPart number on this Suggested Spare Parts list DCA-45SSIU3 60 Hz Suggested Spare PartsDCA-45SSIU3 60 Hz Generator Assy B3110100202 80510700030010310035 0042510000DCA-45SSIU3 60 Hz Control BOX Assy DCA-45SSIU3 60 Hz Control BOX Assy DCA-45SSIU3 60 Hz Engine & Radiator Assy M1923200054 89704970810605000048 0030010000DCA-45SSIU3 60 Hz Engine & Radiator Assy 0150000018 01999007000605515106 M9300000003DCA-45SSIU3 60 Hz Outputterminal Assy Output Terminal AssyM1230700103 M9220100204M9220100104 0039310000DCA-45SSIU3 60 Hz Engine Operating Panel Assy 8970444180 89440249800602103092 2A# 0601810245DCA-45SSIU3 60 Hz Battery Assy 0602220187 627MFDM9310500014 M9103000304DCA-45SSIU3 60 Hz Muffler Assy M1330100703 0016910025M1333001903 8943690210DCA-45SSIU3 60 Hz Fuel Tank Assy M1363001602 0605505070M1363200104 M9310500104DCA-45SSIU3 60 Hz Enclosure Assy Enclosure AssyM1413002902 M1413400004M1423001902 M1493106703DCA-45SSIU3 60 Hz Enclosure Assy M9310000103 M148360020432-1 0016908020 M1453200602DCA-45SSIU3 60 Hz Rubber Seals Assy 0228901370 02292006600228900620 0228900940DCA-45SSIU3 60 Hz Nameplate and Decals Assy M1550000204 M1550001304M1550002003 M1550002103Terms and Conditions of Sale Parts Page Your Local Dealer is

DCA-45SSIU3 specifications

The Multiquip DCA-45SSIU3 is a robust and versatile diesel generator designed to provide reliable power for various applications, making it an essential piece of equipment for construction sites, events, and emergency backup. This generator is renowned for its efficiency, durability, and user-friendly design, catering to a wide range of power needs while ensuring optimal performance.

One of the standout features of the DCA-45SSIU3 is its powerful 45 kVA output. This generator is powered by a reliable and fuel-efficient Yanmar diesel engine, which not only delivers consistent power but also ensures lower emissions, making it an environmentally friendly choice for power generation. With its high fuel efficiency, operators can expect longer run times between refuels, reducing downtime and increasing productivity on the job site.

The DCA-45SSIU3 boasts a compact and mobile design, equipped with a durable steel frame and a weather-resistant enclosure. This ensures that the generator can withstand harsh outdoor conditions while providing easy access for maintenance and operation. Its built-in forklift channels and lifting eyes enhance its portability, allowing for simple relocation to different job sites.

This generator is equipped with advanced technologies that enhance its performance and safety. The intuitive control panel features easy-to-read gauges and indicators for monitoring performance. Users can quickly access essential functions, including start/stop controls and circuit breaker protections, which safeguard the generator from overloads. Additionally, its automatic voltage regulation delivers stable power, ensuring that sensitive electronic equipment runs smoothly without risk of damage.

The DCA-45SSIU3 also includes a fuel tank designed for extended operation, with a capacity that provides significant hours of runtime. This feature is complemented by an efficient cooling system that maintains optimal engine temperatures, ensuring reliability even during prolonged usage.

In summary, the Multiquip DCA-45SSIU3 is a powerful and dependable generator that meets the demands of diverse applications. Its robust design, combined with advanced features and efficiency, makes it an ideal choice for contractors, event planners, and anyone needing reliable backup power. With a reputation for performance and longevity, this generator stands out in the competitive market of portable power solutions.