Multiquip operation manual DCA-45SSIU3 60 Hz Maintenance

Page 37

DCA-45SSIU3 (60 Hz) — MAINTENANCE

TABLE 14. INSPECTION/MAINTENANCE

10 Hrs

250 Hrs

500 Hrs

1000 Hrs

DAILY

 

 

 

 

 

 

 

 

 

 

 

 

Check Engine Fluid Levels

X

 

 

 

 

 

 

 

 

 

 

Check Air Cleaner

X

 

 

 

 

 

 

 

 

 

 

Check Battery Acid Level

X

 

 

 

 

 

 

 

 

 

 

Check Fan Belt Condition

X

 

 

 

 

 

 

 

 

 

 

Check for Leaks

X

 

 

 

 

 

 

 

 

 

 

Check for Loosening of Parts

X

 

 

 

 

 

 

 

 

 

ENGINE

Replace Engine Oil and Filter * 1

 

X

 

 

 

 

 

 

 

Clean Air Filter

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Clean Unit, Inside and Outside

 

X

 

 

 

 

 

 

 

 

 

Change Fuel Filter

 

 

X

 

 

 

 

 

 

 

 

Clean Radiator and Check Coolant Protection Level*2

 

 

X

 

 

Replace Air Filter Element * 3

 

 

X

 

 

 

 

 

 

 

 

Check all Hoses and Clamps * 4

 

 

 

X

 

 

 

 

 

 

 

Clean Inside of Fuel Tank

 

 

 

X

 

 

 

 

 

 

GENERATOR

Measure Insulation Resistance Over 3M ohms

 

X

 

 

 

 

 

 

 

Check Rotor Rear Support Bearing

 

 

X

 

 

 

 

 

 

 

 

 

 

 

*1 Replace engine oil and filter at 100 hours, first time only.

*2 Add "Supplemental Coolant Additives (SCA'S)" to recharge the engine coolant.

*3 Replace primary air filter element when restriction indicator shows a vaccum of 625 mm (25 in. H20).

*4 If blowby hose needs to be replaced, ensure that the slope of the blowby hose is at least a 1/2 inch per foot, with no sags or dips that could collect moisture and/or oil.

General Inspection

Prior to each use, the generator should be cleaned and inspected for deficiencies. Check for loose, missing or damaged nuts, bolts or other fasteners. Also check for fuel, oil, and coolant leaks.Use Table 14 as a general maintenance guideline Engine Side (Refer to the Engine Instruction Manual)

Air Cleaner

Every 250 hours: Remove air cleaner element and clean the heavy duty paper element with light spray of compressed air. Replace the air cleaner as needed.

Air Cleaner with Dust Indicator

This indicator is attached to the air cleaner. When the air cleaner element is clogged, air intake restriction becomes greater and the dust indicator signal shows RED meaning the element needs changing or service. After changing the air element, press the dust indicator button to reset the indicator.

Service Daily

If the engine is operating in very dusty or dry grass conditions, a clogged air cleaner will result. This can lead to

aloss of power, excessive carbon buildup in the combustion chamber and high fuel consumption. Change air cleaner more frequently if these conditions exists.

Fuel Addition

Add diesel fuel (the grade may vary according to season and locations).

Removing Water from the Fuel Tank

After prolonged use, water and other impurities accumulate in the bottom of the tank. Occasionally inspect the fuel tank for water contamination and drain the contents if required.

During cold weather, the more empty volume inside the tank, the easier it is for water to condense. This can be reduced by keeping the tank full with diesel fuel.

DCA-45SSIU3 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05) — PAGE 37

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Contents Model DCA-45SSIU3 Parts List NO. M1870300904Page Wilmington Ave Carson, CA Heres HOW to GET HelpIsuzu BB4JG1T Engine DCA-45SSIU3 60 Hz Table of ContentsWhen ordering parts Please supply the following information DCA-45SSIU3 60 Hz Parts Ordering ProceduresDCA-45SSIU3 60 Hz Specifications Dimensions DCA-45SSIU3 60 Hz Dimensions TOP, Side and FrontInjury to yourself and others DCA-45SSIU3 60 Hz Safety Message Alert SymbolsThis generator, other property, or DCA-45SSIU3 60 Hz Safety Message Alert SymbolsDCA-45SSIU3 60 Hz Rules for Safe Operation General SafetyDrugs or alcohol DCA-45SSIU3 60 Hz Rules for Safe Operation Electrical SafetyGenerator Grounding Battery Safety Maintenance SafetyEmergencies Towing &Transporting SafetyGenerator Decals DCA-45SSIU3 60 Hz Generator DecalsDCA-45SSIU3 60 Hz Generator Decals DCA-45SSIU3 60 Hz Installation Outdoor Installation DCA-45SSIU3 60 Hz InstallationIndoor Installation When connecting the generatorEngine Operating Panel DCA-45SSIU3 60 Hz General InformationGenerator Control Panel Output Terminal PanelGenerator Major Components DCA-45SSIU3 60 Hz Major ComponentsAmmeter phase-selector switch Adjustment of the generator’s output voltageDCA-45SSIU3 60 Hz Generator Control Panel Hertz Hz. Normally 60 HzDCA-45SSIU3 60 Hz Engine Operating Panel Output Terminal Familiarization DCA-45SSIU3 60 Hz Output Terminal Panel FamiliarizationF.C.I. Receptacle 120VAC Gfci Receptacles DCA-45SSIU3 60 Hz Output Terminal Panel FamiliarizationBlower Fan Connecting LoadsThree Phase Load Single Phase LoadDCA-45SSIU3 60 Hz Load Application Motors and motor-drivenDCA-45SSIU3 60 Hz Generator Outputs Voltage Selector SwitchGenerator OutputVoltages Generator AmperageDCA-45SSIU3 60 Hz Gauge Reading How to Read the OutputTerminal GaugesReading Amperage DCA-45SSIU3 60 Hz Output Terminal Panel Connections Three-Phase PositionUvwo Terminal Output Voltages 3Ø 240/139 Output Terminal Lug Voltages3Ø 480/277 Output Terminal Lug Voltages DCA-45SSIU3 60 Hz Output Terminal Panel Connections1Ø 240V/120V Output Terminal Lug Voltages Output Terminal LugsCircuit Breakers DCA-45SSIU3 60 Hz PRE-SETUPLubrication Oil Fuel CheckRefueling Procedure DCA-45SSIU3 60 Hz PRE-SETUPRefueling Air Cleaner Fan Belt Tension Cleaning the RadiatorOperation FreezingWeather Must be less than 50%Battery Cable Installation BatteryWhen connecting battery do the following WiringBefore Starting DCA-45SSIU3 60 Hz Generator START-UP ProcedureEngines exhaust contains harmful emissions Direct exhaust away from nearby personnelFrequency Meter Hz Turn the ignition switch key to the Stop position DCA-45SSIU3 60 Hz GEN. START-UP PROCEDURE/SHUTDOWNRemove all loads from the generator DCA-45SSIU3 60 Hz Maintenance Air Removal Cleaning the Fuel StrainerCheck Oil Level Replacing Oil FilterTo ensure adequate starting DCA-45SSIU3 60 Hz MaintenanceTrailer Maintenance DCA-45SSIU3 60 Hz -TRAILER MaintenanceBrake Adjustment DCA-45SSIU3 60 Hz -TRAILER MaintenanceBrakes Check the wheel and drum for free rotationTire Wear/Inflation Tires/Wheels/Lug NutsSuspension Lug Nut Torque Requirements DCA-45SSIU3 60 Hz -TRAILER MaintenanceStart all wheel lug nuts by hand Trailer/Towing Vehicle Wiring Diagram DCA-45SSIU3 60 Hz -TRAILER Wiring DiagramGenerator Wiring Diagram DCA-45SSIU3 60 Hz Generatorwiring DiagramDCA-45SSIU3 60 Hz Enginewiring Diagram Generator Troubleshooting DCA-45SSIU3 60 Hz -TROUBLESHOOTING GeneratorEngine Troubleshooting DCA-45SSIU3 60 Hz -TROUBLESHOOTING EngineDCA-45SSIU3 60 Hz -TROUBLESHOOTING Engine DCA-45SSIU3 60 Hz Explanation of Code in Remarks Column Sample Parts ListDCA-45SSIU3 60 Hz Suggested Spare Parts Part number on this Suggested Spare Parts listDCA-45SSIU3 60 Hz Generator Assy 8051070003 B31101002020010310035 0042510000DCA-45SSIU3 60 Hz Control BOX Assy DCA-45SSIU3 60 Hz Control BOX Assy DCA-45SSIU3 60 Hz Engine & Radiator Assy 8970497081 M19232000540605000048 0030010000DCA-45SSIU3 60 Hz Engine & Radiator Assy 0199900700 01500000180605515106 M9300000003Output Terminal Assy DCA-45SSIU3 60 Hz Outputterminal AssyM9220100204 M1230700103M9220100104 0039310000DCA-45SSIU3 60 Hz Engine Operating Panel Assy 8944024980 89704441800602103092 2A# 0601810245DCA-45SSIU3 60 Hz Battery Assy 627MFD 0602220187M9310500014 M9103000304DCA-45SSIU3 60 Hz Muffler Assy 0016910025 M1330100703M1333001903 8943690210DCA-45SSIU3 60 Hz Fuel Tank Assy 0605505070 M1363001602M1363200104 M9310500104Enclosure Assy DCA-45SSIU3 60 Hz Enclosure AssyM1413400004 M1413002902M1423001902 M1493106703DCA-45SSIU3 60 Hz Enclosure Assy M1483600204 M931000010332-1 0016908020 M1453200602DCA-45SSIU3 60 Hz Rubber Seals Assy 0229200660 02289013700228900620 0228900940DCA-45SSIU3 60 Hz Nameplate and Decals Assy M1550001304 M1550000204M1550002003 M1550002103Terms and Conditions of Sale Parts Page Your Local Dealer is

DCA-45SSIU3 specifications

The Multiquip DCA-45SSIU3 is a robust and versatile diesel generator designed to provide reliable power for various applications, making it an essential piece of equipment for construction sites, events, and emergency backup. This generator is renowned for its efficiency, durability, and user-friendly design, catering to a wide range of power needs while ensuring optimal performance.

One of the standout features of the DCA-45SSIU3 is its powerful 45 kVA output. This generator is powered by a reliable and fuel-efficient Yanmar diesel engine, which not only delivers consistent power but also ensures lower emissions, making it an environmentally friendly choice for power generation. With its high fuel efficiency, operators can expect longer run times between refuels, reducing downtime and increasing productivity on the job site.

The DCA-45SSIU3 boasts a compact and mobile design, equipped with a durable steel frame and a weather-resistant enclosure. This ensures that the generator can withstand harsh outdoor conditions while providing easy access for maintenance and operation. Its built-in forklift channels and lifting eyes enhance its portability, allowing for simple relocation to different job sites.

This generator is equipped with advanced technologies that enhance its performance and safety. The intuitive control panel features easy-to-read gauges and indicators for monitoring performance. Users can quickly access essential functions, including start/stop controls and circuit breaker protections, which safeguard the generator from overloads. Additionally, its automatic voltage regulation delivers stable power, ensuring that sensitive electronic equipment runs smoothly without risk of damage.

The DCA-45SSIU3 also includes a fuel tank designed for extended operation, with a capacity that provides significant hours of runtime. This feature is complemented by an efficient cooling system that maintains optimal engine temperatures, ensuring reliability even during prolonged usage.

In summary, the Multiquip DCA-45SSIU3 is a powerful and dependable generator that meets the demands of diverse applications. Its robust design, combined with advanced features and efficiency, makes it an ideal choice for contractors, event planners, and anyone needing reliable backup power. With a reputation for performance and longevity, this generator stands out in the competitive market of portable power solutions.