Multiquip DCA-400SPK operation manual Effective July 1

Page 106

Effective: July 1, 2000

TERMS AND CONDITIONS OF SALE — PARTS

 

 

PAYMENT TERMS

Terms of payment for parts are net 10 days.

FREIGHT POLICY

All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiquip’sresponsibilityceaseswhenasigned manifest has been obtained from the carrier, andanyclaimfor shortage or damagemustbe settledbetweentheconsigneeandthecarrier.

MINIMUM ORDER

TheminimumchargeforordersfromMultiquip is $15.00 net. Customers will be asked for instructions regarding handling of orders not meeting this requirement.

RETURNED GOODS POLICY

Return shipments will be accepted and credit will be allowed, subject to the following provisions:

1.A Returned Material Authorization must beapprovedbyMultiquippriortoshipment.

2.ToobtainaReturnMaterialAuthorization,

alist must be provided to Multiquip Parts Sales that defines item numbers, quantities,anddescriptionsoftheitemsto bereturned.

a.Thepartsnumbersanddescriptions must match the current parts price list.

b.The list must be typed or computer generated.

c.The list must state the reason(s) for the return.

d.The list must reference the sales order(s) or invoice(s) under which theitemswereoriginallypurchased.

e.The list must include the name and phone number of the person requesting the RMA.

3.A copy of the Return Material Authorizationmustaccompanythereturn shipment.

4.Freight is at the sender’s expense. All parts must be returned freight prepaid to Multiquip’s designated receiving point.

5.Parts must be in new and resalable condition,intheoriginalMultiquippackage (if any), and with Muiltiquip part numbers clearly marked.

6.The following items are not returnable:

a.Obsolete parts. (If an item is listed in the parts price book as being replaced by another item, it is obsolete.)

b.Any parts with a limited shelf life (such as gaskets, seals, “O” rings, and other rubber parts) that were purchased more than six months prior to the return date.

c.Anylineitemwithanextendeddealer net price of less than $5.00.

d.Special order items.

e.Electrical components.

f.Paint, chemicals, and lubricants.

g.Decals and paper products.

h.Items purchased in kits.

7.The sender will be notified of any material received that is not acceptable.

8.Such material will be held for 5 working days from notification, pending instructions. If a reply is not received within5days,thematerialwillbereturned to the sender at his expense.

9.Credit on returned parts will be issued at dealer net price at time of the original purchase, less a 15% restocking charge.

10.In cases where an item is accepted for which the original purchase document can not be determined, the price will be based on the list price that was effective twelve months prior to the RMA date.

11.Credit issued will be applied to future purchases only.

PRICING AND REBATES

Prices are subject to change without prior notice.Pricechangesareeffectiveonaspecific dateandallordersreceivedonorafterthatdate will be billed at the revised price. Rebates for price declines and added charges for price increases will not bemade for stock on handat the time of any price change.

Multiquip reserves the right to quote and sell directtoGovernmentagencies,andtoOriginal Equipment Manufacturer accounts who use our products as integral parts of their own products.

SPECIAL EXPEDITING SERVICE

A $20.00 to $50.00 surcharge will be added to the invoice for special handling including bus shipments, insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier.

LIMITATIONS OF SELLER’S LIABILITY

Multiquip shall not be liable here under for damagesinexcessofthepurchasepriceofthe itemwithrespecttowhichdamagesareclaimed, andinnoeventshallMultiquipbeliableforloss of profit or good will or for any other special, consequential or incidental damages.

LIMITATION OFWARRANTIES

Nowarranties,expressorimplied,aremadein connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip. Such warranties made in connection with the sale of new, complete units are made exclusively by a statement of warranty packaged with such units, and Multiquip neither assumes not authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products. A part from such written statement of warranty, there arenowarranties,express,impliedorstatutory, which extend beyond the description of the products on the face hereof.

PAGE 106 — DCA-400SPK — PARTS AND OPERATION MANUAL— REV. #0 (06/19/01)

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Contents MQ Power DCA-400SPK Whisperwatttm Generator Page Heres HOW to GET Help Table of Contents Earn Extra Discounts when You order by FAX Parts Ordering ProceduresHigh Temperatures Allow Rules for Safe OperationRules for Safe Operation RadiatorBattery Loading and Unloading CraneTransporting Maintenance SafetyEmergencies Towing Safety Precautions DCA-400SPK -TOWINGDCA-400SPK TRAILER-SAFETY Guidelines Explanation of ChartDCA-400SPK -TRAILER-SPECIFICATIONS TRLR-100XFDCA-400SPK -TRAILER-SPECIFICATIONS ElectricalBrakes Electric Brake AdjustmentElectric Brakes DCA-400SPK -TRAILER Safety Guidelines Hydraulic/Air/Surge BrakesTire Wear/Inflation Tires/Wheels/Lug NutsSuspension Torque Ft.-Lbs Lug Nut Torque RequirementsDCA-400SPK -TRAILER-WIRING Diagram DCA-400SPK -TRAILER-BRAKETROUBLESHOOTING Electric Brake TroubleshootingDCA-400SPK -TRAILER-BRAKETROUBLESHOOTING DCA-400SPK Operation and Safety Decals Machine Safety DecalsDCA-400SPK Operation and Safety Decals DCA-400SPK Specifications DCA-400SPK General Information Mechanical Governor System Battery ChargerEngine JacketWater Heater OptionalDCA-400SPK Major Components Major ComponentsPage DCA-400SPK Dimensions TOP and Side DimensionsDCA-400SPK Dimensions Front and Rear DCA-400SPK Control Panel Control PanelMpec Microprocessor Voltage Regulator Control AllowsEngine Control Module DCA-400SPK Engine Operating Panel DCA-400SPK Engine Operating Panel DCA-400SPK Outputterminal Panel Overview DCA-400SPK Outputterminal Panel Overview Over Current Relay Output Terminal Panel Available VoltagesMaximum Amps How to read the output terminal gauges DCA-400SPK Outputterminal Panel OverviewSingle Phase, 139 Volt Single Phase, 240 VoltPhase, 240 Volt Voltage Change-over BoardPhase, 480 Volt Single Phase, 480 VoltSingle Phase, 277 Volt Outdoor Installation DCA-400SPK InstallationMounting DCA-400SPK Installation Typical Generator Grounding ApplicationGeneral Inspection Prior to Operation DCA-400SPK PRE-SETUPExtension Cable Coolant Lubrication OilFuel Type OilOperation in Freezing Weather Cleaning the RadiatorAir Cleaner Fan Belt TensionWiring Battery Cable InstallationPiping and Hose Connection Single Phase Load Three Phase LoadBefore Starting Engine Before Starting Generator and Control PanelSet the battery ON/OFF switch to the on position DCA-400SPK Generator START-UP Procedure Manual Off/Manual/Auto Switch ManualMain and Gfci Circuit Breakers DCA-400SPK Generator START-UP Procedure Auto Engine Shutdown DCA-400SPK Generator Shutdown ProcedureEmergency Stop Page DCA-400SPK Maintenance Changing Oil Check Electric Heater If equippedReplacing fuel filter Greasing Cleaning breather elementGenerator Storage Inspection / Maintenance DCA-400SPK Generator Wiring Diagram Page DCA-400SPK Engine Wiring Diagram DCA-400SPK Engine Wiring Diagram Mpec DCA-400SPK -TROUBLESHOOTING Engine DCA-400SPK -TROUBLESHOOTING Engine DCA-400SPK -TROUBLESHOOTING GENERATOR/ENGINE Generator TroubleshootingDCA-400SPK -TROUBLESHOOTING Mpec Mpec TroubleshootingExplanation of Code in Remarks Column Items Found In the Items Number ColumnDCA-400SPK Suggested Spare Parts Qty DescriptionDCA-400SPK Generator Assy Part Name QTY Remarks DCA-400SPK Generator Assy Part Name QTY DCA-400SPK Control BOX Assy Part Name DCA-400SPK Control BOX Assy SL2AS DCA-400SPK Engine & Radiator Assy BRACKET, Radiator DCA-400SPK Engine & Radiator Assy CAP, Reserve Tank DCA-400SSKENGINE Operating Panel Assy DCA-400SPK Engine Operating Panel Assy DCA-400SSKENGINE Operating Panel Assy Terminal Plate DCA-400SPK Battery Assy Battery DCA-400SPK Muffler Assy Muffler DCA-400SPK Fuel Tank Assy Fuel Tank DCA-400SPK Enclosure Assy Base DCA-400SPK Enclosure Assy COVER, Rear Frame DCA-400SPK Enclosure Assy Filler Cover DCA-400SPK Enclosure Assy Duct DCA-400SPK Rubber Seal Assy Rubber Seal Assy DCA-400SPK OIL Piping Assy Pump DCA-400SPK Name Plate and Decals Control BOX Group Bonnet Group Battery Group Engine and Radiator Group Engine & Radiator Group Effective July 1 Page Mail mq@multiquip.com WWW multiquip.com

DCA-400SPK specifications

The Multiquip DCA-400SPK is a powerful and versatile diesel generator designed to meet the demands of both commercial and industrial applications. Known for its robust performance and reliable operation, this generator is engineered to provide consistent power in various environments, making it a go-to solution for contractors, events, and emergency backup needs.

One of the DCA-400SPK's standout features is its Cummins QSB6.7 engine, which provides 400 kVA (kilovolt-amps) of output. This engine is renowned for its fuel efficiency and durability, ensuring that users get the most out of their investment without frequent refueling. The generator is also equipped with a two-pole alternator that contributes to its ability to handle heavy loads without compromising performance.

Another notable characteristic of the DCA-400SPK is its advanced control panel. The generator comes with a fully digital control system that offers real-time monitoring and control of the generator’s functions. This includes features such as automatic voltage regulation (AVR), which ensures stable output voltage, and can be vital for protecting sensitive electronic equipment from power fluctuations.

In terms of sound attenuation, the DCA-400SPK is designed with a sound-attenuated canopy that significantly reduces noise levels during operation. This makes it suitable for use in residential areas or other noise-sensitive locations, allowing for operation without disturbing the surrounding community.

For ease of transport, the generator includes a sturdy frame and is equipped with forklift pockets and lifting hooks. This enhances its portability, making it easier to move from one job site to another. Additionally, the unit offers comprehensive connectivity options, allowing it to interface with remote monitoring systems, which can be essential for maintenance and operational oversight.

The Multiquip DCA-400SPK also features an environmentally friendly design, with a low oil shutdown feature and a robust fuel containment system to prevent spills. This not only ensures compliance with environmental regulations but also enhances the safety of operation.

Overall, the DCA-400SPK stands out as a reliable, efficient, and user-friendly generator that meets the stringent demands of the modern world, making it a preferred choice among professionals in various industries.