Multiquip DCA-400SPK operation manual Electric Brakes, Electric Brake Adjustment

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DCA-400SPK —TRAILER SAFETY GUIDELINES

Brakes

If your trailer has a braking system, the brakes should be inspected the first 200 miles of operation. This will allow the brake shoes and drums to seat properly. After the first 200 mile interval, inspect the brakes every 3,000 miles. If driving over rough terrain, inspect the brakes more frequently.

Electric Brakes

Electrically actuated brakes (Figure 2) are similar to hydraulic brakes. The basic difference is that hydraulic brakes are actuated by an electromagnet.

Listed below are some of the advantages that electric brakes have over hydraulic brakes:

„Brake system can be manually adjusted to provide the corrected braking capability for varying road and load conditions

„Brake system can be modulated to provide more or less braking force, thus easing the brake load on the towing vehicle

„Brake system has very little lag time between the time the vehicle’s brakes are actuated and the trailer’s brakes are actuated

„Brake system can provide an independent emergency brake system

Remember in order to properly synchronize the tow vehicle’s braking to the trailer’s braking, can only be accomplished by road testing. Brake lockup, grabbiness or harshness is due to lack of synchronization between the tow vehicle and the

trailer being towed or under-adjusted brakes.

Before any brake synchronizations adjustments can be made, the trailer brakes should be burnished-in by applying the brakes 20-30 times with approximately a 20 m.p.h. decrease in speed, e.g. 40 m.p.h. to 20 m.p.h. Allow ample time for brakes to cool between application. This allows the brake shoes to slightly be seated into the brake drum surface.

Figure 2 displays the major electric brake components that will require inspection and maintenance. Please inspect these components as required.

Electric Brake Adjustment

1.Place the trailer on jack stands. Make sure the jack stands are placed on secure level ground.

2.Check the wheel and drum for free rotation.

3.Remove the adjusting hole cover from the adjusting slot at the bottom brake backing plate.

4.With a screwdriver or standard adjusting tool, rotate the star wheel of the adjuster assembly to expand the brake shoes.

5.Adjust the brake shoes outward until the pressure of the lining against the wheel drum makes the wheel difficult to turn.

6.Rotate the star wheel in the opposite direction until the wheel rotates freely with slight lining drag.

7.Replace the adjusting hole cover and lower the trailer to the ground.

8.Repeat steps 1 through 6 on the remaining brakes.

PAGE 14 — DCA-400SPK — PARTS AND OPERATION MANUAL— REV. #0 (06/19/01)

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Contents MQ Power DCA-400SPK Whisperwatttm Generator Page Heres HOW to GET Help Table of Contents Earn Extra Discounts when You order by FAX Parts Ordering ProceduresHigh Temperatures Allow Rules for Safe OperationRules for Safe Operation RadiatorBattery Loading and Unloading CraneEmergencies Maintenance SafetyTransporting Towing Safety Precautions DCA-400SPK -TOWINGDCA-400SPK TRAILER-SAFETY Guidelines Explanation of ChartDCA-400SPK -TRAILER-SPECIFICATIONS TRLR-100XFDCA-400SPK -TRAILER-SPECIFICATIONS ElectricalElectric Brakes Electric Brake AdjustmentBrakes DCA-400SPK -TRAILER Safety Guidelines Hydraulic/Air/Surge BrakesSuspension Tires/Wheels/Lug NutsTire Wear/Inflation Torque Ft.-Lbs Lug Nut Torque RequirementsDCA-400SPK -TRAILER-WIRING Diagram DCA-400SPK -TRAILER-BRAKETROUBLESHOOTING Electric Brake TroubleshootingDCA-400SPK -TRAILER-BRAKETROUBLESHOOTING DCA-400SPK Operation and Safety Decals Machine Safety DecalsDCA-400SPK Operation and Safety Decals DCA-400SPK Specifications DCA-400SPK General Information Mechanical Governor System Battery ChargerEngine JacketWater Heater OptionalDCA-400SPK Major Components Major ComponentsPage DCA-400SPK Dimensions TOP and Side DimensionsDCA-400SPK Dimensions Front and Rear DCA-400SPK Control Panel Control PanelEngine Control Module Voltage Regulator Control AllowsMpec Microprocessor DCA-400SPK Engine Operating Panel DCA-400SPK Engine Operating Panel DCA-400SPK Outputterminal Panel Overview DCA-400SPK Outputterminal Panel Overview Maximum Amps Output Terminal Panel Available VoltagesOver Current Relay How to read the output terminal gauges DCA-400SPK Outputterminal Panel OverviewSingle Phase, 139 Volt Single Phase, 240 VoltPhase, 240 Volt Voltage Change-over BoardSingle Phase, 277 Volt Single Phase, 480 VoltPhase, 480 Volt Mounting DCA-400SPK InstallationOutdoor Installation DCA-400SPK Installation Typical Generator Grounding ApplicationExtension Cable DCA-400SPK PRE-SETUPGeneral Inspection Prior to Operation Coolant Lubrication OilFuel Type OilOperation in Freezing Weather Cleaning the RadiatorAir Cleaner Fan Belt TensionPiping and Hose Connection Battery Cable InstallationWiring Single Phase Load Three Phase LoadBefore Starting Engine Before Starting Generator and Control PanelSet the battery ON/OFF switch to the on position DCA-400SPK Generator START-UP Procedure Manual Off/Manual/Auto Switch ManualMain and Gfci Circuit Breakers DCA-400SPK Generator START-UP Procedure Auto Emergency Stop DCA-400SPK Generator Shutdown ProcedureEngine Shutdown Page DCA-400SPK Maintenance Replacing fuel filter Check Electric Heater If equippedChanging Oil Generator Storage Cleaning breather elementGreasing Inspection / Maintenance DCA-400SPK Generator Wiring Diagram Page DCA-400SPK Engine Wiring Diagram DCA-400SPK Engine Wiring Diagram Mpec DCA-400SPK -TROUBLESHOOTING Engine DCA-400SPK -TROUBLESHOOTING Engine DCA-400SPK -TROUBLESHOOTING GENERATOR/ENGINE Generator TroubleshootingDCA-400SPK -TROUBLESHOOTING Mpec Mpec TroubleshootingExplanation of Code in Remarks Column Items Found In the Items Number ColumnDCA-400SPK Suggested Spare Parts Qty DescriptionDCA-400SPK Generator Assy Part Name QTY Remarks DCA-400SPK Generator Assy Part Name QTY DCA-400SPK Control BOX Assy Part Name DCA-400SPK Control BOX Assy SL2AS DCA-400SPK Engine & Radiator Assy BRACKET, Radiator DCA-400SPK Engine & Radiator Assy CAP, Reserve Tank DCA-400SSKENGINE Operating Panel Assy DCA-400SPK Engine Operating Panel Assy DCA-400SSKENGINE Operating Panel Assy Terminal Plate DCA-400SPK Battery Assy Battery DCA-400SPK Muffler Assy Muffler DCA-400SPK Fuel Tank Assy Fuel Tank DCA-400SPK Enclosure Assy Base DCA-400SPK Enclosure Assy COVER, Rear Frame DCA-400SPK Enclosure Assy Filler Cover DCA-400SPK Enclosure Assy Duct DCA-400SPK Rubber Seal Assy Rubber Seal Assy DCA-400SPK OIL Piping Assy Pump DCA-400SPK Name Plate and Decals Control BOX Group Bonnet Group Battery Group Engine and Radiator Group Engine & Radiator Group Effective July 1 Page Mail mq@multiquip.com WWW multiquip.com

DCA-400SPK specifications

The Multiquip DCA-400SPK is a powerful and versatile diesel generator designed to meet the demands of both commercial and industrial applications. Known for its robust performance and reliable operation, this generator is engineered to provide consistent power in various environments, making it a go-to solution for contractors, events, and emergency backup needs.

One of the DCA-400SPK's standout features is its Cummins QSB6.7 engine, which provides 400 kVA (kilovolt-amps) of output. This engine is renowned for its fuel efficiency and durability, ensuring that users get the most out of their investment without frequent refueling. The generator is also equipped with a two-pole alternator that contributes to its ability to handle heavy loads without compromising performance.

Another notable characteristic of the DCA-400SPK is its advanced control panel. The generator comes with a fully digital control system that offers real-time monitoring and control of the generator’s functions. This includes features such as automatic voltage regulation (AVR), which ensures stable output voltage, and can be vital for protecting sensitive electronic equipment from power fluctuations.

In terms of sound attenuation, the DCA-400SPK is designed with a sound-attenuated canopy that significantly reduces noise levels during operation. This makes it suitable for use in residential areas or other noise-sensitive locations, allowing for operation without disturbing the surrounding community.

For ease of transport, the generator includes a sturdy frame and is equipped with forklift pockets and lifting hooks. This enhances its portability, making it easier to move from one job site to another. Additionally, the unit offers comprehensive connectivity options, allowing it to interface with remote monitoring systems, which can be essential for maintenance and operational oversight.

The Multiquip DCA-400SPK also features an environmentally friendly design, with a low oil shutdown feature and a robust fuel containment system to prevent spills. This not only ensures compliance with environmental regulations but also enhances the safety of operation.

Overall, the DCA-400SPK stands out as a reliable, efficient, and user-friendly generator that meets the stringent demands of the modern world, making it a preferred choice among professionals in various industries.