Multiquip operation manual DCA-400SPK General Information

Page 24

DCA-400SPK — GENERAL INFORMATION

DCA-400SPK FAMILIARIZATION

Generator

The MQ Power Model DCA-400SPK is a 320 kW generator that is designed as a high quality portable (requires a trailer for transport) power source for telecom sites, lighting facilities, power tools, submersible pumps and other industrial and construction machinery.

Engine Control Panel

The “Engine Control Panel” is provided with the following:

zTachometer

zWater Temperature Gauge

zOil Pressure Gauge

zCharging Ammeter Gauge

zEngine Warning Lamp Module

zEngine Speed Switch

zPre-Heat Button

zPre-Heat Lamp

zEmergency Stop Button

zBattery Switch

Generator Control Panel

The “Generator Control Panel” is provided with the following:

zOutput Voltage Adjustment Knob

zFrequency Meter (Hz)

zAC Ammeter (Amps)

zAC Voltmeter (Volts)

zAmmeter Change-Over Switch

zVoltmeter Change-Over Switch

zPanel Light

zPanel Light Switch

zPilot Lamp

Output Terminal Panel

The “Output Terminal Panel” is provided with the following:

zThree 240/139V output receptacles, 50 amp

zTwo 120V input receptacles, 20 amp

z3 Load Circuit Breakers 265V @65 amps

z2 Load GFCI Circuit Breakers 265V@ 20amps

Control Box

The “Control Box” is provided with the following:

zMain Circuit Breaker 1060 amps

zOver-Current Relay

zHigh Idle Adjust Trimmer

Open Delta Excitation System

The DCA-400SPK generator is equipped with the state of the art "Open-Delta" excitation system. The open delta system consist of an electrically independent winding wound among stationary windings of the AC output section.

There are four leads: A, B, C and D. During light loads, the power to the Automatic Voltage Regulator (AVR) is supplied from the leads parallel connections of B&C. When loads increase, the AVR switches and accepts power from leads A&D. The output of leads A&D increase proportionally with load. This of adding the voltages to each phase provides better voltage response during heavy loads.

The connections of the AVR to the AC output windings are for sensing only. No power is required from these windings.

The open-delta design provides virtually unlimited excitation current, offering maximum motor starting capabilities. The excitation does not have a "fixed ceiling" and responds according the demands of the required load.

Microprocessor Controlled Alarm System

The DCA-400SPK generator is equipped with various alarms and LED status indicators.These alarms and status indicators are provided to add safety to the generator when operating under normal conditions. The DCA-400SPK generator is designed to shutdown in the event of low oil, high coolant temperature, low battery and other operation conditions that may cause severe damage to the generator.

PAGE 24 — DCA-400SPK — PARTS AND OPERATION MANUAL— REV. #0 (06/19/01)

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Contents MQ Power DCA-400SPK Whisperwatttm Generator Page Heres HOW to GET Help Table of Contents Earn Extra Discounts when You order by FAX Parts Ordering ProceduresHigh Temperatures Allow Rules for Safe OperationRules for Safe Operation RadiatorBattery Loading and Unloading CraneMaintenance Safety TransportingEmergencies Towing Safety Precautions DCA-400SPK -TOWINGDCA-400SPK TRAILER-SAFETY Guidelines Explanation of ChartDCA-400SPK -TRAILER-SPECIFICATIONS TRLR-100XFDCA-400SPK -TRAILER-SPECIFICATIONS ElectricalElectric Brake Adjustment BrakesElectric Brakes DCA-400SPK -TRAILER Safety Guidelines Hydraulic/Air/Surge BrakesTires/Wheels/Lug Nuts Tire Wear/InflationSuspension Torque Ft.-Lbs Lug Nut Torque RequirementsDCA-400SPK -TRAILER-WIRING Diagram DCA-400SPK -TRAILER-BRAKETROUBLESHOOTING Electric Brake TroubleshootingDCA-400SPK -TRAILER-BRAKETROUBLESHOOTING DCA-400SPK Operation and Safety Decals Machine Safety DecalsDCA-400SPK Operation and Safety Decals DCA-400SPK Specifications DCA-400SPK General Information Battery Charger EngineMechanical Governor System JacketWater Heater OptionalDCA-400SPK Major Components Major ComponentsPage DCA-400SPK Dimensions TOP and Side DimensionsDCA-400SPK Dimensions Front and Rear DCA-400SPK Control Panel Control PanelVoltage Regulator Control Allows Mpec MicroprocessorEngine Control Module DCA-400SPK Engine Operating Panel DCA-400SPK Engine Operating Panel DCA-400SPK Outputterminal Panel Overview DCA-400SPK Outputterminal Panel Overview Output Terminal Panel Available Voltages Over Current RelayMaximum Amps How to read the output terminal gauges DCA-400SPK Outputterminal Panel OverviewSingle Phase, 240 Volt Phase, 240 VoltSingle Phase, 139 Volt Voltage Change-over BoardSingle Phase, 480 Volt Phase, 480 VoltSingle Phase, 277 Volt DCA-400SPK Installation Outdoor InstallationMounting DCA-400SPK Installation Typical Generator Grounding ApplicationDCA-400SPK PRE-SETUP General Inspection Prior to OperationExtension Cable Lubrication Oil FuelCoolant Type OilCleaning the Radiator Air CleanerOperation in Freezing Weather Fan Belt TensionBattery Cable Installation WiringPiping and Hose Connection Single Phase Load Three Phase LoadBefore Starting Engine Before Starting Generator and Control PanelSet the battery ON/OFF switch to the on position DCA-400SPK Generator START-UP Procedure Manual Off/Manual/Auto Switch ManualMain and Gfci Circuit Breakers DCA-400SPK Generator START-UP Procedure Auto DCA-400SPK Generator Shutdown Procedure Engine ShutdownEmergency Stop Page DCA-400SPK Maintenance Check Electric Heater If equipped Changing OilReplacing fuel filter Cleaning breather element GreasingGenerator Storage Inspection / Maintenance DCA-400SPK Generator Wiring Diagram Page DCA-400SPK Engine Wiring Diagram DCA-400SPK Engine Wiring Diagram Mpec DCA-400SPK -TROUBLESHOOTING Engine DCA-400SPK -TROUBLESHOOTING Engine DCA-400SPK -TROUBLESHOOTING GENERATOR/ENGINE Generator TroubleshootingDCA-400SPK -TROUBLESHOOTING Mpec Mpec TroubleshootingExplanation of Code in Remarks Column Items Found In the Items Number ColumnDCA-400SPK Suggested Spare Parts Qty DescriptionDCA-400SPK Generator Assy Part Name QTY Remarks DCA-400SPK Generator Assy Part Name QTY DCA-400SPK Control BOX Assy Part Name DCA-400SPK Control BOX Assy SL2AS DCA-400SPK Engine & Radiator Assy BRACKET, Radiator DCA-400SPK Engine & Radiator Assy CAP, Reserve Tank DCA-400SSKENGINE Operating Panel Assy DCA-400SPK Engine Operating Panel Assy DCA-400SSKENGINE Operating Panel Assy Terminal Plate DCA-400SPK Battery Assy Battery DCA-400SPK Muffler Assy Muffler DCA-400SPK Fuel Tank Assy Fuel Tank DCA-400SPK Enclosure Assy Base DCA-400SPK Enclosure Assy COVER, Rear Frame DCA-400SPK Enclosure Assy Filler Cover DCA-400SPK Enclosure Assy Duct DCA-400SPK Rubber Seal Assy Rubber Seal Assy DCA-400SPK OIL Piping Assy Pump DCA-400SPK Name Plate and Decals Control BOX Group Bonnet Group Battery Group Engine and Radiator Group Engine & Radiator Group Effective July 1 Page Mail mq@multiquip.com WWW multiquip.com

DCA-400SPK specifications

The Multiquip DCA-400SPK is a powerful and versatile diesel generator designed to meet the demands of both commercial and industrial applications. Known for its robust performance and reliable operation, this generator is engineered to provide consistent power in various environments, making it a go-to solution for contractors, events, and emergency backup needs.

One of the DCA-400SPK's standout features is its Cummins QSB6.7 engine, which provides 400 kVA (kilovolt-amps) of output. This engine is renowned for its fuel efficiency and durability, ensuring that users get the most out of their investment without frequent refueling. The generator is also equipped with a two-pole alternator that contributes to its ability to handle heavy loads without compromising performance.

Another notable characteristic of the DCA-400SPK is its advanced control panel. The generator comes with a fully digital control system that offers real-time monitoring and control of the generator’s functions. This includes features such as automatic voltage regulation (AVR), which ensures stable output voltage, and can be vital for protecting sensitive electronic equipment from power fluctuations.

In terms of sound attenuation, the DCA-400SPK is designed with a sound-attenuated canopy that significantly reduces noise levels during operation. This makes it suitable for use in residential areas or other noise-sensitive locations, allowing for operation without disturbing the surrounding community.

For ease of transport, the generator includes a sturdy frame and is equipped with forklift pockets and lifting hooks. This enhances its portability, making it easier to move from one job site to another. Additionally, the unit offers comprehensive connectivity options, allowing it to interface with remote monitoring systems, which can be essential for maintenance and operational oversight.

The Multiquip DCA-400SPK also features an environmentally friendly design, with a low oil shutdown feature and a robust fuel containment system to prevent spills. This not only ensures compliance with environmental regulations but also enhances the safety of operation.

Overall, the DCA-400SPK stands out as a reliable, efficient, and user-friendly generator that meets the stringent demands of the modern world, making it a preferred choice among professionals in various industries.