Multiquip DCA-20SPX Engine Operating Panel, Generator Control Panel, Output Terminal Panel

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DCA-20SPX — GENERAL INFORMATION

DCA-20SPXWhisperwatt™ Series Familiarization

Generator

The MQ Power Model DCA-20SPX is a 20 kW generator (Figure 5) that is designed as a high quality portable (requires a trailer for transport) power source for telecom sites, lighting facilities, power tools, submersible pumps and other industrial and construction machinery.

Engine Operating Panel

The “Engine Operating Panel” is provided with the following:

Tachometer

Water Temperature Gauge

Oil Pressure Gauge

Charging Ammeter Gauge

Fuel Level Gauge

Panel Light/Panel Light Switch

Auto ON/OFF Engine Controller (MPEC)

Generator Control Panel

The “Generator Control Panel” is provided with the following:

Frequency Meter (Hz)

AC Ammeter (Amps)

AC Voltmeter (Volts)

Ammeter Change-Over Switch

Voltage Regulator

3-Pole, 90 amp Main Circuit Breaker

“Control Box” (located behind the Gen. Control Panel)

Automatic Voltage Regulator

Current Transformer

Over-Current Relay

Voltage Rectifer

Starter Relay

Engine Controller (Computer Controlled)

Voltage Selector Switch

Output Terminal Panel

The “Output Terminal Panel” is provided with the following:

Two 120/240V output receptacles (CS-6369), 50A

Two auxilliary circuit breakers, (for CS-6369), 50A

Two 120V output receptacles (GFCI), 20A

Two GFCI circuit breakers, 20A

Four output terminal lugs (1Ø power)

Battery Charger (Optional)

Water Heater (Optional)

Open Delta Excitation System

The DCA-20SPX generator is equipped with the state of the art "Open-Delta" excitation system. The open delta system consist of an electrically independent winding wound among stationary windings of the AC output section.

There are four connections of the open delta A, B, C and D. During steady state loads, the power from the voltage regulator is supplied from the parallel connections of A to B, A to D, and C to D. These three phases of the voltage input to the voltage regulator are then rectified and are the excitation current for the exciter section.

When a heavy load, such as a motor starting or a short circuit occurs, the automatic voltage regulator (AVR) switches the configuration of the open delta to the series connection of B to C.This has the effect of adding the voltages of each phase to provide higher excitation to the exciter section and thus better voltage response during the application of heavy loads.

The connections of the AVR to the AC output windings are for sensing only. No power is required from these windings.

The open-delta design provides virtually unlimited excitation current, offering maximum motor starting capabilities. The excitation does not have a "fixed ceiling" and responds according the demands of the required load.

Engine

The DCA-20SPXis powered by a 4 cylinder, water cooled, direct injection, Isuzu Model AA-4LE2 diesel engine. This engine is designed to meet every performance requirement for the generator.Reference Table 1 for engine specifications.

In keeping with MQ Power's policy of constantly improving its products, the specifications quoted herein are subject to change without prior notice.

Electric Governor System

The electric governor system controls the RPMs of the en- gine. When the engine demand increases or decreases, the governor system regulates the frequency variation to ±.25%.

Extension Cables

When electric power is to be provided to various tools or loads at some distance from the generator, extension cords are normally used. Cables should be sized to allow for distance in length and amperage so that the voltage drop between the generator and point of use (load) is held to a minimum. Use the cable selection chart (Table 6) as a guide for selecting proper extension cable size.

PAGE 20 — DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10)

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Contents Parts List NO. B1871302604 Model DCA-20SPXProposition 65WARNING Diesel engine exhaust and someDCA-20SPX- Operation and Parts Manual REV. #2 04/14/10 Table of Contents Parts Ordering Procedures Ordering parts has never been easierDCA-20SPX Specifications DCA-20SPX Dimensions TOP, Side and Front DimensionsDCA-20SPX Safety Message Alert Symbols Hazard SymbolsDCA-20SPX Safety Message Alert Symbols General Safety DCA-20SPX Rules for Safe OperationInjury People Carbon monoxide gasMaintenance Safety DCA-20SPX Rules for Safe OperationBattery Safety DCA-20SPX Rules for Safe OperationDeath Towing and Transporting Safety Guidelines section in this manualDCA-20SPX- Operation and Parts Manual REV. #2 04/14/10 DCA-20SPX Generator Decals Generator DecalsDCA-20SPX Generator Decals Generator Decals Cont inuedDCA-20SPX Installation Typical Generator Grounding ApplicationOutdoor Installation Indoor InstallationWhen connecting the generator MountingGenerator Engine Operating PanelGenerator Control Panel Output Terminal PanelDCA-20SPX Major Components Major Components22 DCA-20SPX- Operation and Parts Manual REV. #2 04/14/10 DCA-20SPX Generator Control Panel DCA-20SPX Engine Operating Panel DCA-20SPX Engine Operating Panel Auto On/Off Engine Controller MpecDCA-20SPX Output Terminal Panel Familiarization Output Terminal FamiliarizationDCA-20SPX Output Terminal Panel Familiarization 120VAC Gfci ReceptaclesConnecting Loads Over Current RelaySingle Phase Load DCA-20SPX Load APPLICATION/MAXIMUM AmperageMotors and motor-driven Generator AmperageDCA-20SPX Gauge READING/TERMINAL Panel Connections DCA-20SPX Setup Circuit BreakersLubrication Oil Fuel CheckRefueling Procedure RefuelingCleaning the Radiator Air Cleaner Fan Belt TensionCoolant Antifreeze/Summer Coolant/Water Operation FreezingWeatherBattery Battery Cable InstallationWiring AlternatorDCA-20SPX Generator START-UP Procedure Manual Before StartingEngines exhaust contains harmful emissions Direct exhaust away from nearby personnelVoltmeter On position FigureStarting Auto Mode Place the Mpec Control Switch in the Auto positionEmergency Shutdown Procedure DCA-20SPX Generator SHUT-DOWN ProceduresNormal Shutdown Procedure DCA-20SPX Maintenance Cleaning the Fuel Strainer Air RemovalCheck Oil Level Replacing Oil FilterBattery Charger JacketWater Heater Power Connections To ensure adequate startingDCA-20SPX -TRAILER Maintenance Trailer MaintenanceDCA-20SPX -TRAILER Maintenance Brake AdjustmentBrakes Check the wheel and drum for free rotationSuspension Tires/Wheels/Lug NutsTireWear/Inflation Lug Nut Torque Requirements Start all wheel lug nuts by handDCA-20SPX -TRAILERWIRING Diagram DCA-20SPX Generatorwiring Diagram Generator Wiring DiagramDCA-20SPX Enginewiring Diagram DCA-20SPX -TROUBLESHOOTING Engine Engine TroubleshootingDCA-20SPX -TROUBLESHOOTING Engine DCA-20SPX -TROUBLESHOOTING Generator Generator TroubleshootingDCA-20SPX -TROUBLESHOOTING Engine Controller Engine Controller Troubleshooting MpecDCA-20SPX- Operation and Parts Manual REV. #2 04/14/10 DCA-20SPX Explanation of Code in Remarks Column QTY. ColumnDescription Part number on this Suggested Spare Parts listDCA-20SPX Suggested Spare Parts DCA-20SPX Generator Assy B0110100102 79610250040601822630 8001070003DCA-20SPX- Engine Operating Panel Assy 0602120095 06021220930602123090 0602121080DCA-20SPX- Control BOX Assy Control BOX ASSY. S/N 7800001~7800129B1214003102 06018704330021004075 0601842384DCA-20SPX- Engine and Radiator Assy M1923200044 89722499908944567411 M130320030464 DCA-20SPX- Operation and Parts Manual REV. #2 04/14/10 1622014103 M92002000040150000018 0016906020DCA-20SPX- Outputterminal Assy Output Terminal AssyB1231700303 08403127040801830604 0039308000DCA-20SPX- Battery Assy 0602220185 B9310500004M9103000304 0602220920DCA-20SPX- Muffler Assy B1330101403 M13332017030602320100 B1333200804DCA-20SPX- Fueltank Assy M1363000212 0605505070M1363200004 0805003404DCA-20SPX- Enclosure Assy Enclosure AssyM1413002802 M1413400004M1423001802 M1493104903DCA-20SPX- Enclosure ASSY. Enclosure ASSY.M14530030803 33A M1493405604M1453003903 34A M1493405704DCA-20SPX- Rubber Seals Assy 0228901170 02289006950228900725 B1491300004DCA-20SPX- Nameplate and Decals Assy B1551003203 B15100320B1551003303 B1510033082 DCA-20SPX- Operation and Parts Manual REV. #2 04/14/10 DCA-20SPX- Operation and Parts Manual REV. #2 04/14/10 HERE’S HOW to GET Help

DCA-20SPX specifications

The Multiquip DCA-20SPX is a versatile and robust portable generator designed to meet the power demands of various applications, from construction sites to outdoor events. Boasting a compact and lightweight design, this generator is engineered to offer exceptional performance in a multitude of environments.

One of the standout features of the DCA-20SPX is its reliable power output. Powered by a reliable diesel engine, the generator delivers a continuous output of 20 kVA, making it suitable for both small and medium-sized operations. This generator is particularly favored for its efficient fuel consumption, allowing users to operate for extended periods without frequent refueling.

Another key characteristic of the DCA-20SPX is its advanced inverter technology, ensuring stable and clean power suitable for sensitive electronic equipment. This technology effectively minimizes harmonic distortion, providing an output that is safe for powering computers, medical devices, and other electronics requiring a stable power supply.

The generator’s user-friendly control panel is designed for ease of operation. It features clear displays and intuitive controls, allowing operators to monitor key performance indicators like voltage, frequency, and hour meter with ease. Additionally, the panel includes multiple outlet options, accommodating various plug types, which enhances its versatility on job sites.

Durability is a hallmark of the Multiquip DCA-20SPX’s design. The generator is built with a sturdy steel frame and finished with weather-resistant coatings, enabling it to withstand the rigors of outdoor usage in challenging conditions. Its integrated handling features, such as fork pockets and lifting eyes, also facilitate easy transport and setup.

For user safety, the DCA-20SPX is equipped with essential protection features. It includes low oil shutdown, overload protection, and thermal shutdown, which collectively safeguard the generator from potential damage, ensuring long operational life and reliability.

Overall, the Multiquip DCA-20SPX excels in providing reliable energy solutions for various applications, adorned with advanced technologies, user-friendly features, and a robust build. Whether for construction, emergency power supply, or remote events, it stands as a trusted ally for those who require efficient and dependable power on demand.