Multiquip operation manual DCA-20SPX -TROUBLESHOOTING Engine, Engine Troubleshooting

Page 49

DCA-20SPX —TROUBLESHOOTING (ENGINE)

Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use Table 16 shown below for diagnosis of the engine.If the problem cannot be remedied, consult our company's business office or service plant.

TABLE 16. ENGINE TROUBLESHOOTING

SYMPTOM

POSSIBLE PROBLEM

SOLUTION

 

 

 

 

No fuel?

Replenish fuel.

 

 

 

 

Air in the fuel system?

Bleed system.

 

 

 

 

Water in the fuel system?

Remove water from fuel tank.

 

 

 

 

Fuel pipe clogged?

Clean fuel pipe.

 

 

 

 

Fuel filter clogged?

Clean or change fuel filter.

 

 

 

 

Excessively high viscosity of

 

 

fuel or engine oil at low

Use the specified fuel or engine oil.

 

temperature?

 

 

Fuel with low cetane number?

Use the specified fuel.

 

 

 

 

Fuel leak due to loose injection

Tighten nut.

 

pipe retaining nut?

 

 

 

 

 

Engine does not start.

Incorrect injection timing?

Adjust.

 

 

 

 

Fuel cam shaft worn?

Replace.

 

 

 

 

Injection nozzle clogged?

Clean injection nozzle.

 

 

 

 

Injection pump malfunctioning?

Repair or replace.

 

 

 

 

Seizure of crankshaft, camshaft,

Repair or replace.

 

piston, cylinder liner or bearing?

 

 

 

 

 

 

Compression leak from

Replace head gasket, tighten cylinder head bolt, glow plug and

 

cylinder?

nozzle holder.

 

 

 

 

Improper valve timing?

Correct or replace timing gear.

 

 

 

 

Piston ring and liner worn?

Replace.

 

 

 

 

Excessive valve clearance?

Adjust.

 

 

 

 

Battery discharged?

Charge battery.

 

 

 

Starter does not run.

Starter malfunctioning?

Repair or replace.

 

 

Key switch malfunctioning?

Repair or replace.

 

 

 

 

 

Wiring disconnected?

Connect wiring.

 

 

 

DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) — PAGE 49

Image 49
Contents Model DCA-20SPX Parts List NO. B1871302604Diesel engine exhaust and some Proposition 65WARNINGDCA-20SPX- Operation and Parts Manual REV. #2 04/14/10 Table of Contents Ordering parts has never been easier Parts Ordering ProceduresDCA-20SPX Specifications Dimensions DCA-20SPX Dimensions TOP, Side and FrontHazard Symbols DCA-20SPX Safety Message Alert SymbolsDCA-20SPX Safety Message Alert Symbols DCA-20SPX Rules for Safe Operation General SafetyInjury People Carbon monoxide gasDCA-20SPX Rules for Safe Operation Maintenance SafetyDCA-20SPX Rules for Safe Operation Battery SafetyDeath Guidelines section in this manual Towing and Transporting SafetyDCA-20SPX- Operation and Parts Manual REV. #2 04/14/10 Generator Decals DCA-20SPX Generator DecalsGenerator Decals Cont inued DCA-20SPX Generator DecalsTypical Generator Grounding Application DCA-20SPX InstallationIndoor Installation Outdoor InstallationWhen connecting the generator MountingEngine Operating Panel GeneratorGenerator Control Panel Output Terminal PanelMajor Components DCA-20SPX Major Components22 DCA-20SPX- Operation and Parts Manual REV. #2 04/14/10 DCA-20SPX Generator Control Panel DCA-20SPX Engine Operating Panel Auto On/Off Engine Controller Mpec DCA-20SPX Engine Operating PanelOutput Terminal Familiarization DCA-20SPX Output Terminal Panel Familiarization120VAC Gfci Receptacles DCA-20SPX Output Terminal Panel FamiliarizationOver Current Relay Connecting LoadsDCA-20SPX Load APPLICATION/MAXIMUM Amperage Single Phase LoadMotors and motor-driven Generator AmperageDCA-20SPX Gauge READING/TERMINAL Panel Connections Circuit Breakers DCA-20SPX SetupLubrication Oil Fuel CheckRefueling Refueling ProcedureAir Cleaner Fan Belt Tension Cleaning the RadiatorCoolant Antifreeze/Summer Coolant/Water Operation FreezingWeatherBattery Cable Installation BatteryWiring AlternatorBefore Starting DCA-20SPX Generator START-UP Procedure ManualEngines exhaust contains harmful emissions Direct exhaust away from nearby personnelOn position Figure VoltmeterPlace the Mpec Control Switch in the Auto position Starting Auto ModeNormal Shutdown Procedure DCA-20SPX Generator SHUT-DOWN ProceduresEmergency Shutdown Procedure DCA-20SPX Maintenance Air Removal Cleaning the Fuel StrainerCheck Oil Level Replacing Oil FilterTo ensure adequate starting Battery Charger JacketWater Heater Power ConnectionsTrailer Maintenance DCA-20SPX -TRAILER MaintenanceBrake Adjustment DCA-20SPX -TRAILER MaintenanceBrakes Check the wheel and drum for free rotationTireWear/Inflation Tires/Wheels/Lug NutsSuspension Start all wheel lug nuts by hand Lug Nut Torque RequirementsDCA-20SPX -TRAILERWIRING Diagram Generator Wiring Diagram DCA-20SPX Generatorwiring DiagramDCA-20SPX Enginewiring Diagram Engine Troubleshooting DCA-20SPX -TROUBLESHOOTING EngineDCA-20SPX -TROUBLESHOOTING Engine Generator Troubleshooting DCA-20SPX -TROUBLESHOOTING GeneratorEngine Controller Troubleshooting Mpec DCA-20SPX -TROUBLESHOOTING Engine ControllerDCA-20SPX- Operation and Parts Manual REV. #2 04/14/10 QTY. Column DCA-20SPX Explanation of Code in Remarks ColumnDCA-20SPX Suggested Spare Parts Part number on this Suggested Spare Parts listDescription DCA-20SPX Generator Assy 7961025004 B01101001020601822630 8001070003DCA-20SPX- Engine Operating Panel Assy 0602122093 06021200950602123090 0602121080Control BOX ASSY. S/N 7800001~7800129 DCA-20SPX- Control BOX Assy0601870433 B12140031020021004075 0601842384DCA-20SPX- Engine and Radiator Assy 8972249990 M19232000448944567411 M130320030464 DCA-20SPX- Operation and Parts Manual REV. #2 04/14/10 M9200200004 16220141030150000018 0016906020Output Terminal Assy DCA-20SPX- Outputterminal Assy0840312704 B12317003030801830604 0039308000DCA-20SPX- Battery Assy B9310500004 0602220185M9103000304 0602220920DCA-20SPX- Muffler Assy M1333201703 B13301014030602320100 B1333200804DCA-20SPX- Fueltank Assy 0605505070 M1363000212M1363200004 0805003404Enclosure Assy DCA-20SPX- Enclosure AssyM1413400004 M1413002802M1423001802 M1493104903Enclosure ASSY. DCA-20SPX- Enclosure ASSY.33A M1493405604 M14530030803M1453003903 34A M1493405704DCA-20SPX- Rubber Seals Assy 0228900695 02289011700228900725 B1491300004DCA-20SPX- Nameplate and Decals Assy B15100320 B1551003203B1551003303 B1510033082 DCA-20SPX- Operation and Parts Manual REV. #2 04/14/10 DCA-20SPX- Operation and Parts Manual REV. #2 04/14/10 HERE’S HOW to GET Help

DCA-20SPX specifications

The Multiquip DCA-20SPX is a versatile and robust portable generator designed to meet the power demands of various applications, from construction sites to outdoor events. Boasting a compact and lightweight design, this generator is engineered to offer exceptional performance in a multitude of environments.

One of the standout features of the DCA-20SPX is its reliable power output. Powered by a reliable diesel engine, the generator delivers a continuous output of 20 kVA, making it suitable for both small and medium-sized operations. This generator is particularly favored for its efficient fuel consumption, allowing users to operate for extended periods without frequent refueling.

Another key characteristic of the DCA-20SPX is its advanced inverter technology, ensuring stable and clean power suitable for sensitive electronic equipment. This technology effectively minimizes harmonic distortion, providing an output that is safe for powering computers, medical devices, and other electronics requiring a stable power supply.

The generator’s user-friendly control panel is designed for ease of operation. It features clear displays and intuitive controls, allowing operators to monitor key performance indicators like voltage, frequency, and hour meter with ease. Additionally, the panel includes multiple outlet options, accommodating various plug types, which enhances its versatility on job sites.

Durability is a hallmark of the Multiquip DCA-20SPX’s design. The generator is built with a sturdy steel frame and finished with weather-resistant coatings, enabling it to withstand the rigors of outdoor usage in challenging conditions. Its integrated handling features, such as fork pockets and lifting eyes, also facilitate easy transport and setup.

For user safety, the DCA-20SPX is equipped with essential protection features. It includes low oil shutdown, overload protection, and thermal shutdown, which collectively safeguard the generator from potential damage, ensuring long operational life and reliability.

Overall, the Multiquip DCA-20SPX excels in providing reliable energy solutions for various applications, adorned with advanced technologies, user-friendly features, and a robust build. Whether for construction, emergency power supply, or remote events, it stands as a trusted ally for those who require efficient and dependable power on demand.