Multiquip operation manual DCA-20SPX Engine Operating Panel, Auto On/Off Engine Controller Mpec

Page 25

DCA-20SPX — ENGINE OPERATING PANEL

The definitions below describe the controls and functions of the DCA-20SPX Engine Operating Panel (Figure 7).

1.Panel Light – Normally used in dark areas or at night time. When activated, panel lights will illuminate. When the generator is not in use be sure to turn the panel light switch to the OFF position.

2.Panel Light Switch – When activated will turn on control panel light.

3.Oil Pressure Gauge – During normal operation this gauge be should read between 35 to 65 psi. (241~448 kPa).When starting the generator the oil pressure may read a little higher, but after the engine warms up the oil pressure should return to the correct pressure range.

4.WaterTemperature Gauge – During normal operation this gauge should read between 180° and 221°F (82° ~105°C)

5.Charging Ammeter Gauge – Indicates the current being supplied by the engine’s alternator which provides current for generator’s control circuits and battery charging system.

6.Fuel Gauge - Indicates amount of diesel fuel available.

7.Tachometer – Indicates engine speed in RPM’s for 60 Hz operation. This meter should indicate 1800 RPM’s when the rated load is applied. In addition a built in hour meter will record the number of operational hours that the generator has been in use.

8.Fuel Filter Water Level Alarm Lamp– This lamp will illuminate when an excessive amount of water has accumulated in fuel filter. Drain water in the strainer immediately if this lamp is on.

9.Auto On/Off Engine Controller (MPEC) –

This controller has a vertical row of status LED's (inset), that when lit, indicate that an engine malfunction (fault) has been detected. When a fault

has been detected the engine controller will evaluate the fault and all major faults will shutdown the generator. During cranking cycle , The MPEC will attempt to crank the engine for 10 seconds before disengaging.

If the engine does not engage (start) by the third attempt, the engine will be shutdown by the engine controller’s Over Crank Protection mode. If the engine engages at a speed (RPM's) that is not safe, the controller will shutdown the engine by initializing the Over Speed Protection mode.

Also the engine controller will shut down the engine in the event of low oil pressure, high coolant temperature, low coolant level, and loss of magnetic pickup.These conditions can be observed by monitoring the LED status indicators on the front of the controller module.

A.MPEC Control Switch – This switch controls the running of the unit. If this switch is set to the OFF/RESET position, the unit will not run. When this switch is set to the MANUAL position, the generator will start immediately.

If the generator is to be connected to a building’s AC power source via an automatic transfer switch (isolation), place the switch in the AUTO position. In this position, should an outage occur, the automatic transfer switch (ATS) will start the generator automatically via the generator’s auto-start contacts connected to the ATS’s start contacts. Please refer to your ATS installation manual for further instructions for the correct installation of the auto-start contacts of the generator to the ATS.

B.Low Oil Pressure – Indicates the engine pressure has fallen below 14 psi (97 kPa).The oil pressure is detected using variable resistive values from the oil pressure sending unit. This is considered a major fault.

C.High Coolant Temperature – Indicates the engine temperature has exceeded 221°F. (105°C).The engine temperature is detected using variable resistive values from the temperature sending unit. This is considered a major fault.

D.Overcrank Shutdown – Indicates the unit has attempted to start a pre- programmed number of times, and has failed to start. The number of cycles and duration are programmable. It is pre-set at 3 cycles with a 10 second duration. This is considered a major fault.

E.Overspeed Shutdown – Indicates the engine is running at an unsafe speed. This is considered a major fault.

F.Engine Running – Indicates that engine is running at a safe operating speed.

DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) — PAGE 25

Image 25
Contents Model DCA-20SPX Parts List NO. B1871302604Diesel engine exhaust and some Proposition 65WARNINGDCA-20SPX- Operation and Parts Manual REV. #2 04/14/10 Table of Contents Ordering parts has never been easier Parts Ordering ProceduresDCA-20SPX Specifications Dimensions DCA-20SPX Dimensions TOP, Side and FrontHazard Symbols DCA-20SPX Safety Message Alert SymbolsDCA-20SPX Safety Message Alert Symbols DCA-20SPX Rules for Safe Operation General SafetyInjury People Carbon monoxide gasDCA-20SPX Rules for Safe Operation Maintenance SafetyDCA-20SPX Rules for Safe Operation Battery SafetyDeath Guidelines section in this manual Towing and Transporting SafetyDCA-20SPX- Operation and Parts Manual REV. #2 04/14/10 Generator Decals DCA-20SPX Generator DecalsGenerator Decals Cont inued DCA-20SPX Generator DecalsTypical Generator Grounding Application DCA-20SPX InstallationIndoor Installation Outdoor InstallationWhen connecting the generator MountingEngine Operating Panel GeneratorGenerator Control Panel Output Terminal PanelMajor Components DCA-20SPX Major Components22 DCA-20SPX- Operation and Parts Manual REV. #2 04/14/10 DCA-20SPX Generator Control Panel DCA-20SPX Engine Operating Panel Auto On/Off Engine Controller Mpec DCA-20SPX Engine Operating PanelOutput Terminal Familiarization DCA-20SPX Output Terminal Panel Familiarization120VAC Gfci Receptacles DCA-20SPX Output Terminal Panel FamiliarizationOver Current Relay Connecting LoadsDCA-20SPX Load APPLICATION/MAXIMUM Amperage Single Phase LoadMotors and motor-driven Generator AmperageDCA-20SPX Gauge READING/TERMINAL Panel Connections Circuit Breakers DCA-20SPX SetupLubrication Oil Fuel CheckRefueling Refueling ProcedureAir Cleaner Fan Belt Tension Cleaning the RadiatorCoolant Antifreeze/Summer Coolant/Water Operation FreezingWeatherBattery Cable Installation BatteryWiring AlternatorBefore Starting DCA-20SPX Generator START-UP Procedure ManualEngines exhaust contains harmful emissions Direct exhaust away from nearby personnelOn position Figure VoltmeterPlace the Mpec Control Switch in the Auto position Starting Auto ModeNormal Shutdown Procedure DCA-20SPX Generator SHUT-DOWN ProceduresEmergency Shutdown Procedure DCA-20SPX Maintenance Air Removal Cleaning the Fuel StrainerCheck Oil Level Replacing Oil FilterTo ensure adequate starting Battery Charger JacketWater Heater Power ConnectionsTrailer Maintenance DCA-20SPX -TRAILER MaintenanceBrake Adjustment DCA-20SPX -TRAILER MaintenanceBrakes Check the wheel and drum for free rotationTireWear/Inflation Tires/Wheels/Lug NutsSuspension Start all wheel lug nuts by hand Lug Nut Torque RequirementsDCA-20SPX -TRAILERWIRING Diagram Generator Wiring Diagram DCA-20SPX Generatorwiring DiagramDCA-20SPX Enginewiring Diagram Engine Troubleshooting DCA-20SPX -TROUBLESHOOTING EngineDCA-20SPX -TROUBLESHOOTING Engine Generator Troubleshooting DCA-20SPX -TROUBLESHOOTING GeneratorEngine Controller Troubleshooting Mpec DCA-20SPX -TROUBLESHOOTING Engine ControllerDCA-20SPX- Operation and Parts Manual REV. #2 04/14/10 QTY. Column DCA-20SPX Explanation of Code in Remarks ColumnDCA-20SPX Suggested Spare Parts Part number on this Suggested Spare Parts listDescription DCA-20SPX Generator Assy 7961025004 B01101001020601822630 8001070003DCA-20SPX- Engine Operating Panel Assy 0602122093 06021200950602123090 0602121080Control BOX ASSY. S/N 7800001~7800129 DCA-20SPX- Control BOX Assy0601870433 B12140031020021004075 0601842384DCA-20SPX- Engine and Radiator Assy 8972249990 M19232000448944567411 M130320030464 DCA-20SPX- Operation and Parts Manual REV. #2 04/14/10 M9200200004 16220141030150000018 0016906020Output Terminal Assy DCA-20SPX- Outputterminal Assy0840312704 B12317003030801830604 0039308000DCA-20SPX- Battery Assy B9310500004 0602220185M9103000304 0602220920DCA-20SPX- Muffler Assy M1333201703 B13301014030602320100 B1333200804DCA-20SPX- Fueltank Assy 0605505070 M1363000212M1363200004 0805003404Enclosure Assy DCA-20SPX- Enclosure AssyM1413400004 M1413002802M1423001802 M1493104903Enclosure ASSY. DCA-20SPX- Enclosure ASSY.33A M1493405604 M14530030803M1453003903 34A M1493405704DCA-20SPX- Rubber Seals Assy 0228900695 02289011700228900725 B1491300004DCA-20SPX- Nameplate and Decals Assy B15100320 B1551003203B1551003303 B1510033082 DCA-20SPX- Operation and Parts Manual REV. #2 04/14/10 DCA-20SPX- Operation and Parts Manual REV. #2 04/14/10 HERE’S HOW to GET Help

DCA-20SPX specifications

The Multiquip DCA-20SPX is a versatile and robust portable generator designed to meet the power demands of various applications, from construction sites to outdoor events. Boasting a compact and lightweight design, this generator is engineered to offer exceptional performance in a multitude of environments.

One of the standout features of the DCA-20SPX is its reliable power output. Powered by a reliable diesel engine, the generator delivers a continuous output of 20 kVA, making it suitable for both small and medium-sized operations. This generator is particularly favored for its efficient fuel consumption, allowing users to operate for extended periods without frequent refueling.

Another key characteristic of the DCA-20SPX is its advanced inverter technology, ensuring stable and clean power suitable for sensitive electronic equipment. This technology effectively minimizes harmonic distortion, providing an output that is safe for powering computers, medical devices, and other electronics requiring a stable power supply.

The generator’s user-friendly control panel is designed for ease of operation. It features clear displays and intuitive controls, allowing operators to monitor key performance indicators like voltage, frequency, and hour meter with ease. Additionally, the panel includes multiple outlet options, accommodating various plug types, which enhances its versatility on job sites.

Durability is a hallmark of the Multiquip DCA-20SPX’s design. The generator is built with a sturdy steel frame and finished with weather-resistant coatings, enabling it to withstand the rigors of outdoor usage in challenging conditions. Its integrated handling features, such as fork pockets and lifting eyes, also facilitate easy transport and setup.

For user safety, the DCA-20SPX is equipped with essential protection features. It includes low oil shutdown, overload protection, and thermal shutdown, which collectively safeguard the generator from potential damage, ensuring long operational life and reliability.

Overall, the Multiquip DCA-20SPX excels in providing reliable energy solutions for various applications, adorned with advanced technologies, user-friendly features, and a robust build. Whether for construction, emergency power supply, or remote events, it stands as a trusted ally for those who require efficient and dependable power on demand.