Multiquip DCA-20SPX Air Removal, Check Oil Level, Replacing Oil Filter, Replacing Fuel Filter

Page 40

Air Removal

If air enters the fuel injection system of a diesel engine, starting becomes impossible. After running out of fuel, or after disassembling the fuel system, bleed the system according to the following procedure.See the VOLVO Engine Manual for details.

To restart after running out of fuel, turn the switch to the “ON” position for 15-30 seconds. Try again, if needed. This unit is equipped with an automatic air bleeding system.

Check Oil Level

Check the crankcase oil level prior to each use, or when the fuel tank is filled. Insufficient oil may cause severe damage to the engine. Make sure the generator is level. The oil level must be between the two notches on the dipstick as shown in Figure 31.

Replacing Oil Filter

Remove the old oil filter.

Apply a film of oil to the gasket on the new oil filter.

Install the new oil filter.

After the oil cartridge has been replaced, the engine oil will drop slightly. Run the engine for a while and check for leaks before adding more oil if needed. Clean excessive oil from engine.

Cleaning the Fuel Strainer

Clean the fuel strainer if it contains dust or water. Remove dust or water in the strainer cap and wash it in gasoline. Securely fasten the fuel strainer cap so that fuel will not leak. Check the fuel strainer every 200 hours of operation or once a month.

Replacing Fuel Filter

Replace the fuel filter cartridge with new one every 500 hours or so.

Loosen the drain plug at the lower top of the fuel filter. Drain the fuel in the fuel body together with the mixed water. DO NOT spill the fuel during disassembly.

Vent any air.

DCA-20SPX — MAINTENANCE

Flushing Out Radiator and Replacing Coolant

Open both cocks located at the crankcase side and at the lower part of the radiator and drain coolant. Open the radiator cap while draining. Remove the overflow tank and drain.

Check hoses for softening and kinks. Check clamps for signs of leakage.

Flush the radiator by running clean tap water through radiator until signs of rust and dirt are removed. DO NOT clean radiator core with any objects, such as a screwdriver.

Tighten both cocks and replace the overflow tank.

Replace with coolant as recommended by the engine manufaturer.

Close radiator cap tightly.

WARNING - BURN HAZARDS

Allow engine to cool when flushing out radiator. Flushing the radiator while hot could cause serious burns from water or steam.

Generator Storage

For longe term storage of the generator the following is recommended:

Fill the fuel tank completely. Treat with a fuel stabilizer if necessary.

Completely drain the oil from the crankcase and refill if necessary with fresh oil.

Clean the entire generator, internal and external.

Cover the generating set and store in a clean, dry place.

Disconnect the battery.

Make sure engine coolant is at proper level.

If generator is mounted on a trailer, jack trailer up and place on blocks so tires do not touch the ground or block and completely remove the tires.

PAGE 40 — DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10)

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Contents Parts List NO. B1871302604 Model DCA-20SPXProposition 65WARNING Diesel engine exhaust and someDCA-20SPX- Operation and Parts Manual REV. #2 04/14/10 Table of Contents Parts Ordering Procedures Ordering parts has never been easierDCA-20SPX Specifications DCA-20SPX Dimensions TOP, Side and Front DimensionsDCA-20SPX Safety Message Alert Symbols Hazard SymbolsDCA-20SPX Safety Message Alert Symbols General Safety DCA-20SPX Rules for Safe OperationInjury People Carbon monoxide gasMaintenance Safety DCA-20SPX Rules for Safe OperationBattery Safety DCA-20SPX Rules for Safe OperationDeath Towing and Transporting Safety Guidelines section in this manualDCA-20SPX- Operation and Parts Manual REV. #2 04/14/10 DCA-20SPX Generator Decals Generator DecalsDCA-20SPX Generator Decals Generator Decals Cont inuedDCA-20SPX Installation Typical Generator Grounding ApplicationOutdoor Installation Indoor InstallationWhen connecting the generator MountingGenerator Engine Operating PanelGenerator Control Panel Output Terminal PanelDCA-20SPX Major Components Major Components22 DCA-20SPX- Operation and Parts Manual REV. #2 04/14/10 DCA-20SPX Generator Control Panel DCA-20SPX Engine Operating Panel DCA-20SPX Engine Operating Panel Auto On/Off Engine Controller MpecDCA-20SPX Output Terminal Panel Familiarization Output Terminal FamiliarizationDCA-20SPX Output Terminal Panel Familiarization 120VAC Gfci ReceptaclesConnecting Loads Over Current RelaySingle Phase Load DCA-20SPX Load APPLICATION/MAXIMUM AmperageMotors and motor-driven Generator AmperageDCA-20SPX Gauge READING/TERMINAL Panel Connections DCA-20SPX Setup Circuit BreakersLubrication Oil Fuel CheckRefueling Procedure RefuelingCleaning the Radiator Air Cleaner Fan Belt TensionCoolant Antifreeze/Summer Coolant/Water Operation FreezingWeatherBattery Battery Cable InstallationWiring AlternatorDCA-20SPX Generator START-UP Procedure Manual Before StartingEngines exhaust contains harmful emissions Direct exhaust away from nearby personnelVoltmeter On position FigureStarting Auto Mode Place the Mpec Control Switch in the Auto positionNormal Shutdown Procedure DCA-20SPX Generator SHUT-DOWN ProceduresEmergency Shutdown Procedure DCA-20SPX Maintenance Cleaning the Fuel Strainer Air RemovalCheck Oil Level Replacing Oil FilterBattery Charger JacketWater Heater Power Connections To ensure adequate startingDCA-20SPX -TRAILER Maintenance Trailer MaintenanceDCA-20SPX -TRAILER Maintenance Brake AdjustmentBrakes Check the wheel and drum for free rotationTireWear/Inflation Tires/Wheels/Lug NutsSuspension Lug Nut Torque Requirements Start all wheel lug nuts by handDCA-20SPX -TRAILERWIRING Diagram DCA-20SPX Generatorwiring Diagram Generator Wiring DiagramDCA-20SPX Enginewiring Diagram DCA-20SPX -TROUBLESHOOTING Engine Engine TroubleshootingDCA-20SPX -TROUBLESHOOTING Engine DCA-20SPX -TROUBLESHOOTING Generator Generator TroubleshootingDCA-20SPX -TROUBLESHOOTING Engine Controller Engine Controller Troubleshooting MpecDCA-20SPX- Operation and Parts Manual REV. #2 04/14/10 DCA-20SPX Explanation of Code in Remarks Column QTY. ColumnDCA-20SPX Suggested Spare Parts Part number on this Suggested Spare Parts listDescription DCA-20SPX Generator Assy B0110100102 79610250040601822630 8001070003DCA-20SPX- Engine Operating Panel Assy 0602120095 06021220930602123090 0602121080DCA-20SPX- Control BOX Assy Control BOX ASSY. S/N 7800001~7800129B1214003102 06018704330021004075 0601842384DCA-20SPX- Engine and Radiator Assy M1923200044 89722499908944567411 M130320030464 DCA-20SPX- Operation and Parts Manual REV. #2 04/14/10 1622014103 M92002000040150000018 0016906020DCA-20SPX- Outputterminal Assy Output Terminal AssyB1231700303 08403127040801830604 0039308000DCA-20SPX- Battery Assy 0602220185 B9310500004M9103000304 0602220920DCA-20SPX- Muffler Assy B1330101403 M13332017030602320100 B1333200804DCA-20SPX- Fueltank Assy M1363000212 0605505070M1363200004 0805003404DCA-20SPX- Enclosure Assy Enclosure AssyM1413002802 M1413400004M1423001802 M1493104903DCA-20SPX- Enclosure ASSY. Enclosure ASSY.M14530030803 33A M1493405604M1453003903 34A M1493405704DCA-20SPX- Rubber Seals Assy 0228901170 02289006950228900725 B1491300004DCA-20SPX- Nameplate and Decals Assy B1551003203 B15100320B1551003303 B1510033082 DCA-20SPX- Operation and Parts Manual REV. #2 04/14/10 DCA-20SPX- Operation and Parts Manual REV. #2 04/14/10 HERE’S HOW to GET Help

DCA-20SPX specifications

The Multiquip DCA-20SPX is a versatile and robust portable generator designed to meet the power demands of various applications, from construction sites to outdoor events. Boasting a compact and lightweight design, this generator is engineered to offer exceptional performance in a multitude of environments.

One of the standout features of the DCA-20SPX is its reliable power output. Powered by a reliable diesel engine, the generator delivers a continuous output of 20 kVA, making it suitable for both small and medium-sized operations. This generator is particularly favored for its efficient fuel consumption, allowing users to operate for extended periods without frequent refueling.

Another key characteristic of the DCA-20SPX is its advanced inverter technology, ensuring stable and clean power suitable for sensitive electronic equipment. This technology effectively minimizes harmonic distortion, providing an output that is safe for powering computers, medical devices, and other electronics requiring a stable power supply.

The generator’s user-friendly control panel is designed for ease of operation. It features clear displays and intuitive controls, allowing operators to monitor key performance indicators like voltage, frequency, and hour meter with ease. Additionally, the panel includes multiple outlet options, accommodating various plug types, which enhances its versatility on job sites.

Durability is a hallmark of the Multiquip DCA-20SPX’s design. The generator is built with a sturdy steel frame and finished with weather-resistant coatings, enabling it to withstand the rigors of outdoor usage in challenging conditions. Its integrated handling features, such as fork pockets and lifting eyes, also facilitate easy transport and setup.

For user safety, the DCA-20SPX is equipped with essential protection features. It includes low oil shutdown, overload protection, and thermal shutdown, which collectively safeguard the generator from potential damage, ensuring long operational life and reliability.

Overall, the Multiquip DCA-20SPX excels in providing reliable energy solutions for various applications, adorned with advanced technologies, user-friendly features, and a robust build. Whether for construction, emergency power supply, or remote events, it stands as a trusted ally for those who require efficient and dependable power on demand.