Lochinvar 402 - 2072 Noisy, No Pump, Boiler Pump System Pump, DHW Pump, Relief Valve, Opening

Page 34

Copper-fin II/IIE Boiler, Water Heater and Pool Service Manual

3 Troubleshooting

Table 3D Troubleshooting Chart - Noisy System

FAULT

CAUSE

 

CORRECTIVE ACTION

 

 

 

 

 

 

 

 

 

 

- Gas supply problem.

• Refer

to the

Gas

Connections

Section

of the

 

 

Installation and Operation Manual for detailed

 

 

information concerning the gas supply.

 

 

 

 

 

 

- Gas/air mixture problem.

• Refer to the Checking Manifold Gas Pressure and

 

 

Combustion Analysis Procedure on pages 27 and 28 of

 

 

this

manual

for

the proper

settings.

Verify

 

 

that the vent/air intake lengths do not exceed the

 

 

maximum listed in the Venting section of the

 

 

Installation and Operation Manual.

 

 

 

 

 

 

- Dirty/damaged burner.

• Refer to pages 26 and 27 in this manual for the burner

Noisy

 

removal and inspection procedure. Clean or replace the

Operation

 

burner as necessary.

 

 

 

-Low water flow through the heat exchanger. • Refer to the Water Connections Section of the

Installation and Operation Manual for minimum flow rates. Verify that the appliance is piped in a primary/secondary fashion and that the appliance and system pump are running on a call for heat.

 

- Air in the piping system.

• Properly purge all air from the piping system.

 

 

 

 

- Low system water pressure.

• Verify system pressure is a minimum of 12 PSI.

 

 

 

 

- Faulty pump relay.

• Replace relay.

No Pump

 

 

 

- Faulty pump.

• Replace pump.

Operation -

Boiler Pump

 

 

 

 

 

 

System Pump

- Internal fault on control board.

Check fuse F5.

or

 

Replace main control board.

DHW Pump

 

 

 

 

Note: Make sure the boiler pump horse power (hp) does

 

 

 

not exceed 1 hp.

 

 

 

 

- System pressure exceeds relief

valve • Lower the system pressure below the rating of

 

setting.

 

the supplied relief valve or replace the standard relief

 

 

 

valve with a higher rated valve up to the maximum

 

 

 

pressure of the heat exchanger.

Relief Valve

 

 

- Improperly sized expansion tank.

• Install properly sized expansion tank.

Opening

 

 

 

 

 

 

-Outlet water temperature in excess of 210°. • Check set point of temperature control.

Check temperature rise across heat exchanger. Refer to the temperature rise chart in the Water Connections Section of the Installation and Operation Manual.

34

Image 34 Contents
Copper-fin II/IIE Boiler, Water Heater Pool Heater Contents Handling ceramic fiber materials Please read before proceedingNiosh stated First Aid Maintenance What is in this manual?Service TroubleshootingService Copper-fin displayControl inputs Control outputs How the control module operates General OperationHow the appliance operates Sequence of operationSequence of operation OUT 123.8F129HTR Postpurge Display panel menu access Display panel parameter access Datalogging Functions Settingsdhw Resetoutdoor Parameter tableAnti-cycle Delay Yes Temperature settings boiler only Viewable and changeable control parametersData logging FunctionsDHW settings Outdoor air reset boiler only Anti-cycling Control modes Building Management System BMS CascadeService Notification Circulation pumpsOwner maintenance Maintenance Maintenance and annual startupService technician See the User’s Information Manual for instructionsMaintenance Check relief valve Inspect/replace hot surface igniter Inspect/replace hot surface ignitersInspect and clean burner Check all wiringCheck control settings Perform start-up and checksAccess to the burner will require the following steps Checking combustion air pressureAdjusting combustion air pressure Checking manifold gas pressureValve Fitting Control Knob Review with owner Inspect and clean the heat exchanger Oiled bearing circulators Check control module fuses TroubleshootingBefore troubleshooting Check the followingOperation No DisplayNo Burner Unit Does NotResistance Temperature Checking temperature sensorsTemperature Resistance Boiler Pump System Pump NoisyNo Pump DHW PumpFlame Sequence Flow SwitchAnti-cycling HSI Current Low ErrorNo Flame Ign Flame CKTRunning Auto ResetNo Flame High LimitSensor Open Manual ResetInlet Low Sensor ShortedAPS Open Louver ProvingTank Open APS ClosedTemp O/Shoot Rem Ctrl FltProgr Service BlkParameters Low VoltageWrite EEProm Watch Dog ErrorNo Error Stored Program EEProm
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