Kohler 8.5RES, 12RES manual Controls and Indicators, Starting Generator Set, Stopping Generator Set

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2.3.1Controls and Indicators

Figure 2-2 describes the controls and indicators located on the ADC 2100. The LED display indicates generator set status as shown in Figure 2-2.

With the factory-installed continuous power mode jumper in place, the LED display is activated when the generator set master switch is moved to the RUN or AUTO position and remains active until the master switch is moved to the OFF/RESET position or power to the controller is removed. If the continuous power mode jumper has been disconnected, the LED display is activated by a start or RUN command and turns off 48 hours after generator set shutdown. See Section 2.5.

The buttons on the controller keypad are used only for system configuration and adjustment. The system configuration is factory-set and should not require changes under normal operating conditions. Contact an authorized distributor/dealer or service technician if adjustments are required.

2.3.2Starting Generator Set

The following procedures describe the actions required to start the generator set.

The controller attempts to start the generator set three times (three crank cycles, 15 seconds crank and 15 seconds off). If the generator set does not start in three attempts, the system shuts down on an overcrank fault.

Local Starting

Move the generator set master switch to the RUN position to immediately start the generator set.

Auto (Automatic) Starting

Move the generator set master switch to the AUTO position to allow startup by an automatic transfer switch (ATS) or remote start/stop switch, if equipped.

2.3.3Stopping Generator Set

The following procedures describe the actions required to stop the generator set.

Local Stopping

1.Run the generator set at no load for at least 2 minutes to ensure adequate engine cooldown.

2.Move the generator set master switch to the OFF/RESET position. The engine stops.

Automatic Stopping

With the generator set master switch in the AUTO position and an (ATS) or other automatic device connected to controller leads 3 and 4:

1.The ATS or other device disconnects the load from the generator set.

2.If the ATS is equipped with an engine cooldown time delay, the generator set continues to run for a preset engine cooldown time.

Note: There is no engine cooldown time delay on the ADC controller.

3.The ATS or other device opens the connection between controller leads 3 and 4. The generator set shuts down.

Control or Indicator

Item

Description

 

 

 

LED display

Runtime hours

Displays total generator set runtime hours while the generator set is running and when no

 

 

other codes are displayed.

 

 

 

 

Crank indication

Displays CC_1, CC_2, or CC_3 to indicate the first, second, or third attempt to start the

 

 

engine. The last digit flashes during the crank cycle rest periods.

 

 

 

 

Fault codes

Flashes a 2- or 3-letter fault code to indicate various fault conditions. See Section 2.4.

 

 

 

 

Software version

See TP-6196, Generator Set Service Manual. Contact an authorized distributor/dealer.

 

number

 

 

 

 

Keypad

Select and arrow

The keypad is used for controller setup and adjustment only. Have setup and adjustments

 

buttons

performed only by an authorized distributor/dealer. The setup and adjustment functions are

 

 

password-protected.

 

 

 

Generator set master

Three-position

Switch functions as the generator set operation and controller reset switch.

switch

switch

 

Figure 2-2 ADC 2100 Controls and Indicators

4

Section 2 Operation

TP-6331 5/04

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Contents Controller Advanced Digital Control ADC ModelsTP-6331 5/04 Product Identification Information Controller IdentificationGenerator Set Identification Numbers Engine IdentificationTable of Contents Table of Contents TP-6331 5/04 Battery Safety Precautions and InstructionsAccidental Starting Engine Backfire/Flash Fire Exhaust SystemFuel System Hazardous Noise Hazardous Voltage/ Electrical ShockHot Parts Heavy EquipmentMoving Parts 246242 VI Safety Precautions and Instructions TPTPS-6331 5/04 Nameplate IntroductionEPA and California Emission Certification Service Assistance Features Specifications GeneratorEngine Advanced Digital ControlGenerator Set Components Generator Set ComponentsPrestart Checklist OperationExercising Generator Set Generator Set OperationStarting Generator Set Controls and IndicatorsStopping Generator Set Fault Shutdowns Code Fault Description CheckContinuous Power Mode Resetting Controller after a Fault ShutdownBattery Charger Battery Charger OperationOperation TP-6331 5/04 Scheduled Maintenance Routine MaintenanceService Schedule LubricationOil Change Procedure Lubrication SystemLow Oil Pressure Shutdown Oil CheckPrecleaner Service Air Cleaner Element and PrecleanerSpark Plugs Paper Element Service Air Cleaner ComponentsCooling System Cooling Air Intake and ExhaustEZ-273000-J Storage Procedure Circuit ProtectionCylinder Lubrication BatteryExterior Preparation Scheduled Maintenance TP-6331 5/04 Generator Set Troubleshooting TroubleshootingIntroduction Battery Charger Troubleshooting Fault CodesTroubleshooting Appendix a Abbreviations AnsiISO Page By Kohler Co. All rights reserved

12RES, 8.5RES specifications

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