Kohler 12RES, 8.5RES manual Safety Precautions and Instructions, Accidental Starting, Battery

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Safety Precautions and Instructions

IMPORTANTSAFETY INSTRUCTIONS. Electromechanical equipment, including generator sets, transfer switches, switchgear, and accessories, can cause bodily harm and pose life-threatening danger when improperly installed, operated, or maintained. To prevent accidents be aware of potential dangers and act safely. Read and follow all safety precautions and instructions. SAVE THESE INSTRUCTIONS.

This manual has several types of safety precautions and instructions: Danger, Warning, Caution, and Notice.

DANGER

Danger indicates the presence of a hazard that will cause severe personal injury, death, or substantial property damage.

WARNING

Warning indicates the presence of a hazard that can cause severe personal injury, death, or substantial property damage.

CAUTION

Caution indicates the presence of a hazard that will or can cause minor personal injury or property damage.

NOTICE

Notice communicates installation, operation, or maintenance information that is safety related but not hazard related.

Safety decals affixed to the equipment in prominent places alert the operator or service technician to potential hazards and explain how to act safely. The decals are shown throughout this publication to improve operator recognition. Replace missing or damaged decals.

Accidental Starting

WARNING

Accidental starting.

Can cause severe injury or death.

Disconnect the battery cables before working on the generator set. Remove the negative (--) lead first when disconnecting the battery. Reconnect the negative (--) lead last when reconnecting the battery.

Disabling the generator set. Accidental starting can cause severe injury or death. Before working on the generator set or connected equipment, disable the generator set as follows: (1) Move the generator set master switch to the OFF position. (2) Disconnect the power to the battery charger. (3) Remove the battery cables, negative (--) lead first. Reconnect the negative (--) lead last when reconnecting the battery. Follow these precautions to prevent starting of the generator set by an automatic transfer switch, remote start/stop switch, or engine start command from a remote computer.

Battery

WARNING

Sulfuric acid in batteries.

Can cause severe injury or death.

Wear protective goggles and clothing. Battery acid may cause blindness and burn skin.

WARNING

Explosion.

Can cause severe injury or death. Relays in the battery charger cause arcs or sparks.

Locate the battery in a well-ventilated area. Isolate the battery charger from explosive fumes.

Battery electrolyte is a diluted sulfuric acid. Battery acid can cause severe injury or death. Battery acid can cause blindness and burn skin. Always wear splashproof safety goggles, rubber gloves, and boots when servicing the battery. Do not open a sealed battery or mutilate the battery case. If battery acid splashes in the eyes or on the skin, immediately flush the affected area for 15 minutes with large quantities of clean water. Seek immediate medical aid in the case of eye contact. Never add acid to a battery after placing the battery in service, as this may result in hazardous spattering of battery acid.

Battery acid cleanup. Battery acid can cause severe injury or death. Battery acid is electrically conductive and corrosive. Add 500 g (1 lb.) of bicarbonate of soda (baking soda) to a container with 4 L (1 gal.) of water and mix the neutralizing solution. Pour the neutralizing solution on the spilled battery acid and continue to add the neutralizing solution to the spilled battery acid until all evidence of a chemical reaction (foaming) has ceased. Flush the resulting liquid with water and dry the area.

TP-6331 5/04

Safety Precautions and Instructions

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Contents TP-6331 5/04 ModelsController Advanced Digital Control ADC Controller Identification Product Identification InformationGenerator Set Identification Numbers Engine IdentificationTable of Contents Table of Contents TP-6331 5/04 Accidental Starting Safety Precautions and InstructionsBattery Exhaust System Engine Backfire/Flash FireHazardous Voltage/ Electrical Shock Fuel System Hazardous NoiseMoving Parts Heavy EquipmentHot Parts 246242 VI Safety Precautions and Instructions TPTPS-6331 5/04 EPA and California Emission Certification IntroductionNameplate Service Assistance Specifications Generator FeaturesEngine Advanced Digital ControlGenerator Set Components Generator Set ComponentsOperation Prestart ChecklistExercising Generator Set Generator Set OperationStopping Generator Set Controls and IndicatorsStarting Generator Set Code Fault Description Check Fault ShutdownsResetting Controller after a Fault Shutdown Continuous Power ModeBattery Charger Operation Battery ChargerOperation TP-6331 5/04 Routine Maintenance Scheduled MaintenanceLubrication Service ScheduleLubrication System Oil Change ProcedureLow Oil Pressure Shutdown Oil CheckSpark Plugs Air Cleaner Element and PrecleanerPrecleaner Service Air Cleaner Components Paper Element ServiceCooling Air Intake and Exhaust Cooling SystemEZ-273000-J Circuit Protection Storage ProcedureExterior Preparation BatteryCylinder Lubrication Scheduled Maintenance TP-6331 5/04 Introduction TroubleshootingGenerator Set Troubleshooting Troubleshooting Fault CodesBattery Charger Troubleshooting Ansi Appendix a AbbreviationsISO Page By Kohler Co. All rights reserved

12RES, 8.5RES specifications

The Kohler 8.5RES and 12RES generators are known for their robust reliability and efficiency, making them ideal solutions for both residential and light commercial applications. These generators are equipped with advanced technologies that ensure seamless power delivery during outages, giving users peace of mind.

The Kohler 8.5RES, with its 8.5 kW output, is perfect for homeowners who require backup power for essential appliances and systems. It efficiently powers refrigerators, lights, and heating or cooling systems, providing convenience when the grid is down. The 12RES, delivering 12 kW, caters to larger homes or small businesses, accommodating additional loads such as sump pumps and electric dryers.

One of the standout features of these generators is the Kohler Command PRO engine, designed for maximum performance and longevity. This engine operates with low noise levels, ensuring that any power interruption goes unnoticed. Both models come with an innovative digital control panel that simplifies operation and monitoring, allowing users to access critical information at a glance.

The Kohler 8.5RES and 12RES are equipped with the patented Automatic Voltage Regulation (AVR) technology. This feature maintains a steady voltage output to protect sensitive electronics from damage caused by power surges. The modular design of these units facilitates easy maintenance, with service intervals and replacement parts readily available.

For eco-conscious consumers, the Kohler generators meet EPA emission regulations, ensuring a cleaner energy solution. The units also offer a comprehensive sound-attenuated enclosure, resulting in quieter operation, making them suitable for use in suburban environments.

Installation is straightforward, with various connection options for natural gas and propane fueling. Both models come with a fully automatic transfer switch, providing seamless transition from grid to generator power. This ensures that critical systems are always operational during outages.

In summary, the Kohler 8.5RES and 12RES generators stand out for their reliability, advanced technology, and user-friendly features. Their powerful engines, efficient performance, and low emissions make them an excellent choice for anyone looking to invest in a dependable backup power solution. Whether for home use or light commercial needs, these generators provide the essential peace of mind that comes with knowing you have power when you need it most.
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