Kohler 8.5RES, 12RES manual Continuous Power Mode, Resetting Controller after a Fault Shutdown

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Code

Fault

Description

Check

HB

High battery

Fault code is displayed if the engine starting battery voltage rises

Check the battery rating and condition.

 

voltage warning

above 16 VDC for a 12 VDC system or above 30 VDC for a

 

 

 

24 VDC system for more than 10 seconds when the engine is not

Check the battery charger operation.

 

 

running. This fault condition does not inhibit engine starting.

 

 

 

 

 

The fault condition clears when the battery voltage returns to a

 

 

 

voltage within the limits for more than 10 seconds.

 

 

 

 

 

LB

Low battery

Fault code is displayed if the engine starting battery voltage falls

Check the battery rating and condition.

 

voltage warning

below 8 VDC for a 12 VDC system or below 16 VDC for a 24 VDC

Check the battery charger operation.

 

 

system for more than 10 seconds when the engine is not running.

 

 

 

 

 

This fault condition does not inhibit engine starting.

Charge or replace the battery.

 

 

The fault condition clears when the battery voltage returns to a

 

 

 

voltage within the limits for more than 10 seconds.

 

Figure 2-4 ADC 2100 Fault Warning Codes

2.4.1Resetting Controller after a Fault Shutdown

Always identify and correct the cause of a fault shutdown before resetting the controller. Use the following procedure to reset the generator set controller after a fault shutdown.

1.Move the generator set master switch to OFF/RESET.

7.Move the generator set master switch to the AUTO position for startup by remote transfer switch or remote start/stop switch.

Note: The controller’s LED display remains off until an engine start command is received.

Opening and closing a remote start/stop contact also resets the controller.

2.5 Continuous Power Mode

2.Disconnect the generator set from the load using the line circuit breaker or ATS. See the safety precautions at the beginning of this section before proceeding.

3.Identify and correct the cause of the fault shutdown. See the safety precautions at the beginning of this section before proceeding. Refer to Section 4, Troubleshooting.

4.Start the generator set by moving the generator set master switch to RUN. Test operate the generator set to verify that the cause of the shutdown has been corrected.

5.Move the generator set master switch to OFF/RESET.

6.Reconnect the generator set to the load using the line circuit breaker or ATS.

The ADC 2100 is powered by the generator set engine starting battery. A jumper on the back of the controller maintains power to the controller at all times. Controllers are shipped with the jumper connected.

Note: The 8.5 and 12 RES generator sets are equipped with factory-installed battery chargers to prevent battery discharge.

Disconnecting the jumper allows the controller to power down automatically 48 hours after the generator set shuts down if the generator set master switch is in the AUTO position. A remote start signal (from a transfer switch or a remote start/stop switch connected to controller leads 3 and 4) or moving the generator set master switch to the RUN position turns the controller back on.

Contact an authorized distributor/dealer to disconnect the jumper, if necessary.

6

Section 2 Operation

TP-6331 5/04

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Contents Models Controller Advanced Digital Control ADCTP-6331 5/04 Generator Set Identification Numbers Product Identification InformationController Identification Engine IdentificationTable of Contents Table of Contents TP-6331 5/04 Safety Precautions and Instructions BatteryAccidental Starting Engine Backfire/Flash Fire Exhaust SystemFuel System Hazardous Noise Hazardous Voltage/ Electrical ShockHeavy Equipment Hot PartsMoving Parts 246242 VI Safety Precautions and Instructions TPTPS-6331 5/04 Introduction NameplateEPA and California Emission Certification Service Assistance Engine FeaturesSpecifications Generator Advanced Digital ControlGenerator Set Components Generator Set ComponentsExercising Generator Set Prestart ChecklistOperation Generator Set OperationControls and Indicators Starting Generator SetStopping Generator Set Fault Shutdowns Code Fault Description CheckContinuous Power Mode Resetting Controller after a Fault ShutdownBattery Charger Battery Charger OperationOperation TP-6331 5/04 Scheduled Maintenance Routine MaintenanceService Schedule LubricationLow Oil Pressure Shutdown Oil Change ProcedureLubrication System Oil CheckAir Cleaner Element and Precleaner Precleaner ServiceSpark Plugs Paper Element Service Air Cleaner ComponentsCooling System Cooling Air Intake and ExhaustEZ-273000-J Storage Procedure Circuit ProtectionBattery Cylinder LubricationExterior Preparation Scheduled Maintenance TP-6331 5/04 Troubleshooting Generator Set TroubleshootingIntroduction Fault Codes Battery Charger TroubleshootingTroubleshooting Appendix a Abbreviations AnsiISO Page By Kohler Co. All rights reserved

12RES, 8.5RES specifications

The Kohler 8.5RES and 12RES generators are known for their robust reliability and efficiency, making them ideal solutions for both residential and light commercial applications. These generators are equipped with advanced technologies that ensure seamless power delivery during outages, giving users peace of mind.

The Kohler 8.5RES, with its 8.5 kW output, is perfect for homeowners who require backup power for essential appliances and systems. It efficiently powers refrigerators, lights, and heating or cooling systems, providing convenience when the grid is down. The 12RES, delivering 12 kW, caters to larger homes or small businesses, accommodating additional loads such as sump pumps and electric dryers.

One of the standout features of these generators is the Kohler Command PRO engine, designed for maximum performance and longevity. This engine operates with low noise levels, ensuring that any power interruption goes unnoticed. Both models come with an innovative digital control panel that simplifies operation and monitoring, allowing users to access critical information at a glance.

The Kohler 8.5RES and 12RES are equipped with the patented Automatic Voltage Regulation (AVR) technology. This feature maintains a steady voltage output to protect sensitive electronics from damage caused by power surges. The modular design of these units facilitates easy maintenance, with service intervals and replacement parts readily available.

For eco-conscious consumers, the Kohler generators meet EPA emission regulations, ensuring a cleaner energy solution. The units also offer a comprehensive sound-attenuated enclosure, resulting in quieter operation, making them suitable for use in suburban environments.

Installation is straightforward, with various connection options for natural gas and propane fueling. Both models come with a fully automatic transfer switch, providing seamless transition from grid to generator power. This ensures that critical systems are always operational during outages.

In summary, the Kohler 8.5RES and 12RES generators stand out for their reliability, advanced technology, and user-friendly features. Their powerful engines, efficient performance, and low emissions make them an excellent choice for anyone looking to invest in a dependable backup power solution. Whether for home use or light commercial needs, these generators provide the essential peace of mind that comes with knowing you have power when you need it most.