Kohler 14/20RESAL manual Service Schedule, 14RESA/RESAL Models, Lubrication

Page 58

5.1.1Service Schedule, 14RESA/RESAL Models

 

 

 

 

 

Procedure

 

 

 

 

 

 

 

 

 

 

 

 

 

 

See

Visually

 

 

 

 

 

System Component or Procedure

 

Section

Inspect

Check

Change

Clean

Test

Frequency

Fuel

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Flexible lines and connections

 

 

 

X

 

R

 

 

Quarterly

 

 

 

 

 

 

 

 

 

 

Main tank supply level

 

 

 

 

X

 

 

 

Weekly

 

 

 

 

 

 

 

 

 

 

Fuel piping

 

 

 

X

 

 

 

 

Yearly

 

 

 

 

 

 

 

 

 

 

Lubrication

 

5.2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Oil level

 

 

 

X

X

 

 

 

8 hours or

 

 

 

 

 

 

 

before use

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Crankcase breather hose

 

 

 

X

 

 

 

 

Yearly or 500 hours

 

 

 

 

 

 

 

 

 

 

Change oil

 

 

 

 

 

X

 

 

Yearly or 100 hours

 

 

 

 

 

 

 

 

 

 

Replace filter

 

 

 

 

 

X

 

 

Yearly or 200 hours

 

 

 

 

 

 

 

 

 

 

Cooling

 

5.5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Air ducts, louvers

 

 

 

 

X

 

X

 

Yearly

 

 

 

 

 

 

 

 

 

 

Exhaust Line

 

5.6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Leakage

 

 

 

X

X

 

 

 

Weekly

 

 

 

 

 

 

 

 

 

 

Insulation, fire hazards

 

 

 

X

 

 

 

 

Yearly

 

 

 

 

 

 

 

 

 

 

Obstructions or combustible materials near exhaust

 

 

 

X

 

 

 

 

Weekly

outlet

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DC Electrical System

 

5.7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Battery charger operation, charge rate (if equipped)

 

 

 

X

 

 

 

 

Monthly

 

 

 

 

 

 

 

 

 

 

Remove corrosion, clean and dry battery and rack

 

 

 

X

 

 

X

 

Yearly

 

 

 

 

 

 

 

 

 

 

Clean and tighten battery terminals and inspect

 

 

 

X

X

 

 

 

Yearly

boots

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Battery electrolyte level and specific gravity *

 

 

 

 

X

 

 

 

Yearly

 

 

 

 

 

 

 

 

 

 

AC Electrical System

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Tighten control and power wiring connections

 

 

 

 

X

 

 

 

Yearly

 

 

 

 

 

 

 

 

 

 

Remote control system, if equipped

 

 

 

 

 

 

 

X

Monthly

 

 

 

 

 

 

 

 

 

 

Visible wear or damage

 

 

 

X

 

 

 

 

Quarterly

 

 

 

 

 

 

 

 

 

 

Wire abrasions where subject to motion

 

 

 

X

X

 

 

 

Six Months

 

 

 

 

 

 

 

 

 

 

Wire-cable insulation condition

 

 

 

X

 

 

 

 

3 Years or 500 hours

 

 

 

 

 

 

 

 

 

 

Engine and Mounting

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Visible wear or damage

 

 

 

X

 

 

 

 

Weekly

 

 

 

 

 

 

 

 

 

 

Air cleaner and precleaner service [

 

5.4

 

 

 

R

 

 

Yearly or 100 hours

 

 

 

 

 

 

 

 

 

 

Spark plugs

 

5.3

 

 

 

X

 

 

Yearly or 300 hours

 

 

 

 

 

 

 

 

 

 

Replace stepper motor coupling and bushing

 

 

 

 

 

D

 

 

500 hours

 

 

 

 

 

 

 

 

 

 

Generator

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Visible wear or damage

 

 

 

X

 

 

 

 

Quarterly

 

 

 

 

 

 

 

 

 

 

Exercise generator set

 

 

 

 

 

 

 

X

Weekly

 

 

 

 

 

 

 

 

 

 

Brushes and collector ring

 

 

 

D

 

 

D

 

Yearly

 

 

 

 

 

 

 

 

 

 

Measure and record resistance readings of

 

 

 

 

 

 

 

 

 

windings with insulation tester (Meggerr, with

 

 

 

 

 

 

 

D

3 Years

SCR assembly or rectifier and load leads

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

disconnected) *

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

General Condition of Equipment

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Evidence of vibration, leakage, excessive noise,

 

 

 

X

X

 

X

 

Weekly

temperature, or deterioration

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Interior of sound enclosure

 

 

 

X

 

 

X

 

Quarterly

 

 

 

 

 

 

 

 

 

 

* Not necessary for maintenance-free batteries.

 

X

Action

 

 

 

 

 

[ Service more frequently under extremely dusty/dirty conditions.

D

Authorized distributor/dealer only

 

Meggerr is a registered trademark of Biddle Instruments.

 

R

Replace as necessary

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

58 Section 5 Scheduled Maintenance

TP-6804 12/11

Image 58
Contents Controllers ModelsTP-6804 12/11 Generator Set Identification Numbers Product Identification InformationController Identification Engine IdentificationTable of Contents Networking Configuration Submenu OnCue Password Table of Contents TP-6804 12/11 Battery Safety Precautions and InstructionsAccidental Starting Engine Backfire/Flash Fire Exhaust SystemFuel System Hazardous Noise Hazardous Voltage/ Moving PartsHeavy Equipment Hot PartsIntroduction List of Related LiteratureNameplate Emission InformationService Assistance Service Assistance TP-6804 12/11 Introduction Engine Descriptions and Service ViewsTransfer Switch Generator Set EnclosureRDC2 Controller Features DC2 Controller Features Accessories Service Views Removed to Show DetailDescriptions and Service Views TP-6804 12/11 Exercising the Generator Set Prestart ChecklistGenerator Set Operation Generator Set OperationAutomatic Operation with Model RXT Transfer Switch Automatic Operation with Model RDT or RSB Transfer SwitchesUnloaded Cycle Exercise with Complete System Diagnostics Setting the ExerciserExercise Faults Resetting the Controller after a Fault Shutdown Clearing a Fault on the RDC2 ControllerCheck communication wiring between Controller Fault Messages Generator Set Operation TP-6804 12/11 Controls and Indicators RDC2 Generator Set/ Transfer Switch ControllerRDC2 Controller Operation Controller Keypad LED Indicators RUN OFF AutoAutopaging Displays, Automatic Mode LCD DisplayBattery Charging Controller PowerChanging Settings Changing Settings Setting the Exerciser at Controller Power--up Setting the ExerciserChanging the Exercise Settings Procedure to Set the Exerciser on the RDC2 Controller RDC2 Controller Menus Main MenuOverview Menu Engine Metering MenuGenerator Metering Menu 12 Generator Metering MenuGenerator Set Information Menu Genset Run Time MenuGenset System Menu 15 Genset System MenuATS Status Menu 16 ATS Status Menu, with CalibrationATS Configuration Menu 17 ATS Configuration MenuDate and Time Menu Networking Information MenusNetworking Status Submenu DhcpNetworking Configuration Submenu OnCue Password Reset OnCue Password? YesRbus Information RbusRemote Devices Submenu 23 Remote Devices SubmenuProgrammable Interface Module PIM Status Menu 24 Programmable Interface Module PIM Status MenuLoad Control Module LCM Menus 25 Load Control Module LCM Status MenuEvent Log 26 Event LogDC2 Generator Set/ Transfer Switch Controller DC2 Controller OperationDC2 Controller Pushbutton Operation Status Displays, Generator Running Exerciser Reset Exercise ModesMaintenance Timer OnCue PasswordDC2 Controller Operation TP-6804 12/11 Scheduled Maintenance Scheduled MaintenanceService Schedule, 14RESA/RESAL Models LubricationService Schedule, 20RESA/RESAL Models Engine Oil Recommendation Oil Change ProcedureLubrication System Low Oil Pressure ShutdownResetting the Maintenance Timer Oil Cooler 20RESA/RESALAir Cleaner, 14RESA/RESAL Models Air Cleaner ServiceSpark Plugs Air Cleaner, 20RESA/RESAL Models Cooling System EZ-273000-J Storage Procedure Controller Service Access TroubleshootingFault Messages IntroductionTroubleshooting General Troubleshooting ChartAppendix a Abbreviations AnsiLCB Page By Kohler Co. All rights reserved

14/20RESAL, 14/20RESA specifications

The Kohler 14/20RESA and 14/20RESAL are prominent generators recognized for their robust design, commitment to efficiency, and reliability in providing backup power for residential and light commercial applications. Kohler, a brand synonymous with quality, delivers these generators with advanced technologies and essential features that cater to the power needs of modern households and small businesses.

One of the major features of the Kohler 14/20RESA and 14/20RESAL models is their powerful engine, designed to deliver consistent and reliable performance. These generators are equipped with a high-performance, air-cooled, V-Twin engine that ensures smooth operation and longevity. The ability to run on either natural gas or propane provides versatility, making them suitable for various fuel preferences and availability.

Kohler’s innovative technology is reflected in the generator's Quiet Operation system, which minimizes noise levels, allowing homeowners to enjoy uninterrupted comfort during power outages. The noise-dampening qualities make the units ideal for residential settings, ensuring that they can operate without disturbing the peace of the neighborhood.

Another standout characteristic of the Kohler 14/20RESA and 14/20RESAL is the advanced digital control system. This system includes an intuitive LCD display that provides real-time data and diagnostics, allowing users to easily monitor the generator's performance. Features such as automatic voltage regulation and overload protection safeguard the generator and connected devices, preventing damage and ensuring stable power output.

The design of these generators emphasizes durability and ease of installation. The robust enclosure protects against environmental elements, making them suitable for outdoor placement. Additionally, the generators feature a compact footprint, which is advantageous in areas with confined spaces.

Residents will also appreciate the auto-start functionality, allowing the generator to turn on automatically during a power outage, ensuring that critical appliances continue to function without interruption. The remote monitoring capabilities also enhance user convenience, enabling owners to check on their generator's status from their smartphones or computers.

Maintenance is simplified with Kohler’s user-friendly design, which includes easy-access service points and a maintenance-free battery. This attention to serviceability enhances the overall user experience, ensuring that the generators operate efficiently for years.

In summary, the Kohler 14/20RESA and 14/20RESAL generators combine powerful performance with advanced technology, solid design, and user-friendly features. Their reliability makes them an excellent choice for anyone needing dependable backup power, whether for home, business, or specialized applications. With Kohler's reputation for quality backing these models, users can rest assured in their purchase decision.