Kohler 20RESA Oil Capacity and Engine Maintenance Guide

Page 60

5.2 Lubrication System

See the service schedules in Section 5.1 for oil change and oil filter replacement intervals. See the service views in Section 1.8 for the oil drain, oil check, oil fill, and oil filter locations.

5.2.3Engine Oil Recommendation

Use 5W-30 API (American Petroleum Institute) Service Class SG, SH, or SJ synthetic oil. Synthetic oil oxidizes and thickens less than other oils and leaves the engine intake valves and pistons cleaner.

5.2.1Low Oil Pressure Shutdown

The low oil pressure (LOP) shutdown feature protects the engine against internal damage if the oil pressure drops below a minimum pressure because of oil pump failure or other malfunction.

Note: The LOP shutdown feature does not protect against damage caused by operating when the oil level is low; it is not a low oil level shutdown. Check the oil level regularly, and add oil as needed.

5.2.2Oil Check

The generator set is shipped with oil. Before operating the generator set, check the engine oil in the crankcase. See Figure 5-1.

Maintain the oil level at or near, not over, the full mark on the dipstick. Add 5W-30 synthetic oil when the oil level is low.

Check the oil level before each use. For extended operation, check the oil level every 8 hours. Do not check the oil level when the generator set is running. Shut down the generator set and wait several minutes before checking the oil.

6515

Figure 5-1 Oil Check (typical)

5.2.4Oil Change Procedure

Note: Dispose of all waste materials (engine oil, fuel, filter, etc.) in an environmentally safe manner.

Drain the oil while it is still warm.

1.Drain the oil.

a.Press the OFF button on the generator set controller.

b.Disconnect the utility power to the generator set.

c.Disconnect the generator set engine starting battery, negative (--) lead first.

d.Remove the housing side panel.

e.Clean the area around the dipstick and oil fill cap.

f.Remove the oil drain hose from its retaining clip. Remove the cap from the oil drain hose and lower the hose into an oil collection container.

g.Open the oil drain valve on the engine.

h.Remove the dipstick and oil fill cap. Allow time for the engine oil to drain completely.

i.Close the oil drain valve. Replace the cap on the oil drain hose. Replace the oil drain hose in its retaining clip.

j.Replace the dipstick.

2.Replace the oil filter.

a.Clean the area around the oil filter. Remove the oil filter by rotating it counterclockwise with an oil filter wrench.

b.Clean the gasket sealing surface of the oil filter adapter.

c.Apply a light coat of clean oil to the rubber seal of the new oil filter.

d.Install the new oil filter following the instructions provided with the filter.

60 Section 5 Scheduled Maintenance

TP-6804 12/11

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Contents Models ControllersTP-6804 12/11 Product Identification Information Controller IdentificationGenerator Set Identification Numbers Engine IdentificationTable of Contents Networking Configuration Submenu OnCue Password Table of Contents TP-6804 12/11 Safety Precautions and Instructions BatteryAccidental Starting Engine Backfire/Flash Fire Exhaust SystemFuel System Hazardous Noise Hazardous Voltage/ Moving PartsHeavy Equipment Hot PartsIntroduction List of Related LiteratureNameplate Emission InformationService Assistance Service Assistance TP-6804 12/11 Descriptions and Service Views Transfer SwitchIntroduction Engine Generator Set EnclosureRDC2 Controller Features DC2 Controller Features Accessories Service Views Removed to Show DetailDescriptions and Service Views TP-6804 12/11 Prestart Checklist Generator Set OperationExercising the Generator Set Generator Set OperationAutomatic Operation with Model RXT Transfer Switch Automatic Operation with Model RDT or RSB Transfer SwitchesSetting the Exerciser Unloaded Cycle Exercise with Complete System DiagnosticsExercise Faults Resetting the Controller after a Fault Shutdown Clearing a Fault on the RDC2 ControllerCheck communication wiring between Controller Fault Messages Generator Set Operation TP-6804 12/11 RDC2 Generator Set/ Transfer Switch Controller Controls and IndicatorsRDC2 Controller Operation Controller Keypad LED Indicators RUN OFF AutoAutopaging Displays, Automatic Mode LCD DisplayController Power Battery ChargingChanging Settings Changing Settings Setting the Exerciser Setting the Exerciser at Controller Power--upChanging the Exercise Settings Procedure to Set the Exerciser on the RDC2 Controller RDC2 Controller Menus Main MenuOverview Menu Engine Metering MenuGenerator Metering Menu 12 Generator Metering MenuGenerator Set Information Menu Genset Run Time MenuGenset System Menu 15 Genset System MenuATS Status Menu 16 ATS Status Menu, with CalibrationATS Configuration Menu 17 ATS Configuration MenuDate and Time Menu Networking Information MenusNetworking Status Submenu DhcpNetworking Configuration Submenu OnCue Password Reset OnCue Password? YesRbus Information RbusRemote Devices Submenu 23 Remote Devices SubmenuProgrammable Interface Module PIM Status Menu 24 Programmable Interface Module PIM Status MenuLoad Control Module LCM Menus 25 Load Control Module LCM Status MenuEvent Log 26 Event LogDC2 Generator Set/ Transfer Switch Controller DC2 Controller OperationDC2 Controller Pushbutton Operation Status Displays, Generator Running Exerciser Reset Exercise ModesMaintenance Timer OnCue PasswordDC2 Controller Operation TP-6804 12/11 Scheduled Maintenance Scheduled MaintenanceService Schedule, 14RESA/RESAL Models LubricationService Schedule, 20RESA/RESAL Models Oil Change Procedure Lubrication SystemEngine Oil Recommendation Low Oil Pressure ShutdownResetting the Maintenance Timer Oil Cooler 20RESA/RESALAir Cleaner Service Air Cleaner, 14RESA/RESAL ModelsSpark Plugs Air Cleaner, 20RESA/RESAL Models Cooling System EZ-273000-J Storage Procedure Troubleshooting Fault MessagesController Service Access IntroductionTroubleshooting General Troubleshooting ChartAppendix a Abbreviations AnsiLCB Page By Kohler Co. All rights reserved

14/20RESAL, 14/20RESA specifications

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