Great Dane GSKH2561S manual Cleaning Hydraulic Oil Pump Cooling Fins, Removing Traction Drive Belt

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SERVICE TRANSMISSION

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IMPORTANT: Avoid Damage! Do not add oil beyond FULL mark. Oil capacity after draining may be less than dry fill capacity. Check oil level before filling completely.

NOTE: Dry fill capacity for hydraulic system is 3.1L (3.3 qt).

10.Fill oil reservoir with approximately 1.9L (2 qt) of oil.

11.Insert dipstick. Tighten cap.

12.Start engine.

13.Move throttle lever to 1/2 to 2/3 position.

14.Unlock park brake.

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CAUTION: Avoid injury! Help prevent serious bodily injury. Remain alert to other people and the surroundings when operating the machine.

15.Cycle motion control levers forward and rearward several times. Check for leaks around filter.

16.Stop engine. Check oil level. Add oil as necessary to bring oil level to FULL mark on dipstick.

Cleaning Hydraulic Oil Pump Cooling Fins

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CAUTION: Avoid injury! Compressed air can cause debris to fly a long distance.

Clear work area of bystanders.

Wear eye protection when using compressed air for cleaning purposes.

Reduce compressed air pressure to 210 kPa (30 psi).

IMPORTANT: Avoid Damage! To ensure proper cooling, keep the cooling fins clean at all times. Operating the machine with obstructed cooling fins could cause damage due to overheating.

1. Park machine safely. (See Parking Safely in the SAFETY section.)

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2.Remove four cap screws (A).

3.Remove rear shield (B) to access hydraulic pumps (C).

4.Clean hydraulic oil cooling fins on each hydraulic pump with a rag, brush or compressed air.

5.Clean area around hydraulic pumps and frame.

Checking and Replacing Pump Traction Drive Belt

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CAUTION: Avoid injury! Fingers or loose clothing can get caught in rotating parts. Stop engine and wait for all moving parts to stop before servicing.

NOTE: The traction drive belt will not require a tension adjustment. Belt is self-adjusted using a spring tensioner.

Checking Traction Drive Belt:

1. Park machine safely. (See Parking Safely in the SAFETY section.)

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2.Remove four cap screws (A).

3.Remove rear shield (B).

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4.Inspect belt (C) through frame openings (D) for excessive wear, damage or stretching.

Removing Traction Drive Belt:

1.Park machine safely. (See Parking Safely in the SAFETY section.)

2.Remove mower deck drive belt. (See Replacing Mower Deck Drive Belt in the SERVICE MOWER section.)

Service Transmission - 22

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Contents OPERATOR’S Manual Page Product Identification IntroductionSpecial Messages Record Identification NumbersSafety Labels Understanding The Machine Safety LabelsSafety Labels Safety SafetyUsing a Spark Arrestor Rotating Blades are DangerousChecking Mowing Area Parking SafelyProtect Children Avoid TippingKeep Riders Off Avoid High Pressure FluidsMaintenance and Storage Tire SafetyPrevent Fires Handling Fuel SafelyDaily Operating Checklist OperatingAvoid Damage to Plastic and Painted Surfaces Operator Station ControlsAdjusting Mower Deck Cutting Height Mower Deck ControlsMiscellaneous Controls Mounting and Dismounting Machine SafelyAdjusting Level Side-to-Side Leveling Mower DeckChecking Level Side-to-Side Checking and Adjusting Cutting Height Checking Level Front-to-RearAdjusting Mower Deck Anti-Scalp Wheels Testing PTO SwitchTesting Park Brake Switch Testing Neutral Switch StartTesting the Park Brake Using the PTOTesting Operator Presence Switch Engage PTOUsing the Throttle Using the HourmeterUsing the Motion Control Levers Forward ReverseGentle Left Turn Gentle Right TurnStarting Engine Engaging MowerStopping the Engine Using Pump Free-Wheel Valves Transporting Machine on a TrailerMowing Tips Mowing Travel SpeedsService Intervals Service IntervalsService Lubrication Service Engine Checking Engine Oil Level Changing Engine Oil and FilterCleaning Engine Air Intake Screen and Fan Replacing Fuel FilterService Transmission Service TransmissionHydraulic Oil Checking Hydraulic Oil LevelCleaning Hydraulic Oil Pump Cooling Fins Checking and Replacing Pump Traction Drive BeltRemoving Traction Drive Belt Checking Traction Drive BeltInstalling Traction Drive Belt Checking and Adjusting Motion Control LinkagesChecking Motion Control Linkages Picture Note Traction drive belt idler pulley bottom viewChecking and Adjusting Transmission Tracking Adjusting Forward and Reverse SpeedsService Steering & Brakes Adjust Neutral SwitchService Steering & Brakes Adjusting Park BrakeService Mower Service MowerInstalling Mower Deck Drive Belt Checking for Bent Mower BladesReplace blades if defective. Never straighten or weld them Checking and Replacing Mower Blades Sharpening BladesReplacing Mower Blades Service Electrical Service ElectricalService the Battery Safely Balancing BladesChecking the Battery Sealed Batteries Removing and Installing BatteryUsing Booster Battery Service Miscellaneous Service MiscellaneousUsing Proper Fuel Replacing FuseRemoving and Installing Rear Drive Wheels Removing and Installing Front Caster WheelsTightening Rear Drive Wheel Hardware Cleaning and Repairing Plastic Surfaces Checking Tire PressureServicing Caster Wheel Roller Bearings Tire Size PressureTroubleshooting TroubleshootingCleaning and Repairing Metal Surfaces Using Troubleshooting ChartElectrical System MachinePark Brake SteeringStorage StorageAssembly AssemblyRemoving Machine From Storage Check Hydraulic Oil LevelSpecifications SpecificationsGetting Quality Service Getting Quality ServiceWiring Schematics Service Miscellaneous Service Miscellaneous Kawasaki Wiring SchematicsHydraulic Schematics Service Miscellaneous Main FRAME, Traction DECK, Console and OPC Platform 816Ref. No Description Qty Remarks Drive Controls and Linkage Included with new Hydrostatic Pump Park Brake Park Brake Hydrostatic Pump Drive and PTO Hydrostatic Pump Drive and PTO Hydrostatic Components Hydrostatic Components Hydraulic Schematic Left Hydrostatic Pump AssemblyPump Block Platform Components Fuel Tank and Lines Fuel Tank and Lines Kohler Engine and Related Components X6PMTX-S Kawasaki Engine and Related Components Kawasaki Engine and Related Components Kohler Logic Schematic MX20146 Kohler Logic SchematicKawasaki Logic BATTERY, Electrical Harness and Components Ref. No Description Qty Remarks Caster Wheels and Rear Wheels Caster Wheels and Rear Wheels Mower Deck Lift Linkage Mower Deck Lift Linkage Mower Deck 1011 295Chcs Mower Deck Spindles Mower Deck Spindles Labels and Decals 2021Labels and Decals

GSKH2561S, GSKH2352S, GSKH1848S, GSKW2352S, GSKW1948S specifications

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