Great Dane GSKH1848S manual Checking the Battery Sealed Batteries, Removing and Installing Battery

Page 32

SERVICE ELECTRICAL

CAUTION: Avoid injury! Battery electrolyte contains sulfuric acid. It is poisonous and can cause serious burns:

•Wear eye protection and gloves.

•Keep skin protected.

•If electrolyte is swallowed, get medical attention immediately.

•If electrolyte is splashed into eyes, flush immediately with water for 15-30 minutes and get medical attention.

•If electrolyte is splashed onto skin, flush immediately with water and get medical attention if necessary.

The battery produces a flammable and explosive gas. The battery may explode:

•Do not smoke near battery.

•Wear eye protection and gloves.

•Do not allow direct metal contact across battery posts.

•Remove negative cable first when disconnecting.

•Install negative cable last when connecting.

Checking the Battery (Sealed Batteries)

NOTE: Do not attempt to open, add fluid or service battery. Any attempt to do so will void warranty.

•Keep battery and terminals clean.

•Keep battery bolts tight.

•Keep small vent holes open.

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IMPORTANT: Avoid Damage! The battery comes fully charged. If the machine is not used by the service expiration date indicated on the battery, charge the battery.

Recharge, if necessary, at 6–10 amperes for 1 hour.

Removing and Installing Battery

Removing:

1. Park machine safely. (See Parking Safely in the SAFETY section.)

2.Slide back black cover (A) and disconnect negative (-) battery cable (B).

3.Slide back red cover (C) and disconnect positive (+) battery cable (D).

4.Loosen nut on front long carriage bolt (E).

5.Remove rear long carriage bolt (F) and nut.

6.Lift and slide battery (G) out from back of battery tray (H).

7.Inspect isolator pad (I). Replace as needed.

Installing:

1.Place isolator pad (I) in battery tray (H). Ensure that isolator pad is on the bottom and sides of battery tray.

2.Install battery (G) in battery tray (H) with positive terminal in rear.

3.Install rear long carriage bolt (F) and nut. Do not overtighten.

4.Tighten nut on long carriage bolt (E) to secure battery (G) in battery tray

(H). Do not overtighten.

5.Apply dielectric grease to terminals to prevent corrosion.

6.Connect the positive (+) battery cable (D) and install cover (C).

7.Connect negative (-) battery cable (B) and install cover (A).

Cleaning Battery and Terminals

1.Park machine safely. (See Parking Safely in the SAFETY section.)

2.Disconnect and remove battery.

3.Wash battery with solution of four tablespoons of baking soda to one gallon of water. Be careful not to get the soda solution into the cells.

4.Rinse the battery with plain water and dry.

5.Clean terminals and battery cable ends with wire brush until bright.

6.Apply general purpose grease or silicone spray to terminal to prevent corrosion.

7.Install battery.

Using Booster Battery

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CAUTION: Avoid injury! The battery produces a flammable and explosive gas. The battery may explode:

Do not smoke or have open flame near battery.

Wear eye protection and gloves.

Do not jump start or charge a frozen battery. Warm battery to 16°C (60°F).

Do not connect the negative (-) booster cable to the negative (-) terminal of the discharged battery. Connect at a good ground location away from the discharged battery.

Service Electrical - 30

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Contents OPERATOR’S Manual Page Product Identification IntroductionSpecial Messages Record Identification NumbersSafety Labels Safety LabelsUnderstanding The Machine Safety Labels Safety SafetyUsing a Spark Arrestor Rotating Blades are DangerousChecking Mowing Area Parking SafelyProtect Children Avoid TippingKeep Riders Off Avoid High Pressure FluidsMaintenance and Storage Tire SafetyPrevent Fires Handling Fuel SafelyDaily Operating Checklist OperatingAvoid Damage to Plastic and Painted Surfaces Operator Station ControlsAdjusting Mower Deck Cutting Height Mower Deck ControlsMiscellaneous Controls Mounting and Dismounting Machine SafelyChecking Level Side-to-Side Adjusting Level Side-to-SideLeveling Mower Deck Checking and Adjusting Cutting Height Checking Level Front-to-RearAdjusting Mower Deck Anti-Scalp Wheels Testing PTO SwitchTesting Park Brake Switch Testing Neutral Switch StartTesting the Park Brake Using the PTOTesting Operator Presence Switch Engage PTOUsing the Motion Control Levers Using the ThrottleUsing the Hourmeter Forward ReverseGentle Left Turn Gentle Right TurnStopping the Engine Starting EngineEngaging Mower Using Pump Free-Wheel Valves Transporting Machine on a TrailerMowing Tips Mowing Travel SpeedsService Lubrication Service IntervalsService Intervals Service Engine Checking Engine Oil Level Changing Engine Oil and FilterCleaning Engine Air Intake Screen and Fan Replacing Fuel FilterService Transmission Service TransmissionHydraulic Oil Checking Hydraulic Oil LevelCleaning Hydraulic Oil Pump Cooling Fins Checking and Replacing Pump Traction Drive BeltRemoving Traction Drive Belt Checking Traction Drive BeltInstalling Traction Drive Belt Checking and Adjusting Motion Control LinkagesChecking Motion Control Linkages Picture Note Traction drive belt idler pulley bottom viewChecking and Adjusting Transmission Tracking Adjusting Forward and Reverse SpeedsService Steering & Brakes Adjust Neutral SwitchService Steering & Brakes Adjusting Park BrakeService Mower Service MowerReplace blades if defective. Never straighten or weld them Installing Mower Deck Drive BeltChecking for Bent Mower Blades Replacing Mower Blades Checking and Replacing Mower BladesSharpening Blades Service Electrical Service ElectricalService the Battery Safely Balancing BladesUsing Booster Battery Checking the Battery Sealed BatteriesRemoving and Installing Battery Service Miscellaneous Service MiscellaneousUsing Proper Fuel Replacing FuseTightening Rear Drive Wheel Hardware Removing and Installing Rear Drive WheelsRemoving and Installing Front Caster Wheels Cleaning and Repairing Plastic Surfaces Checking Tire PressureServicing Caster Wheel Roller Bearings Tire Size PressureTroubleshooting TroubleshootingCleaning and Repairing Metal Surfaces Using Troubleshooting ChartElectrical System MachinePark Brake SteeringStorage StorageAssembly AssemblyRemoving Machine From Storage Check Hydraulic Oil LevelSpecifications SpecificationsGetting Quality Service Getting Quality ServiceWiring Schematics Service Miscellaneous Service Miscellaneous Kawasaki Wiring SchematicsHydraulic Schematics Service Miscellaneous Main FRAME, Traction DECK, Console and OPC Platform 816Ref. No Description Qty Remarks Drive Controls and Linkage Included with new Hydrostatic Pump Park Brake Park Brake Hydrostatic Pump Drive and PTO Hydrostatic Pump Drive and PTO Hydrostatic Components Hydrostatic Components Pump Block Hydraulic SchematicLeft Hydrostatic Pump Assembly Platform Components Fuel Tank and Lines Fuel Tank and Lines Kohler Engine and Related Components X6PMTX-S Kawasaki Engine and Related Components Kawasaki Engine and Related Components Kohler Logic Schematic MX20146 Kohler Logic SchematicKawasaki Logic BATTERY, Electrical Harness and Components Ref. No Description Qty Remarks Caster Wheels and Rear Wheels Caster Wheels and Rear Wheels Mower Deck Lift Linkage Mower Deck Lift Linkage Mower Deck 1011 295Chcs Mower Deck Spindles Mower Deck Spindles Labels and Decals 2021Labels and Decals

GSKH2561S, GSKH2352S, GSKH1848S, GSKW2352S, GSKW1948S specifications

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