Generac Power Systems 004917-3 owner manual Miscellaneous Maintenance, ‹ 4.5.13 Coolant Change

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Section 4 — Maintenance

QUIETSOURCELiquid-cooled 30 kW Generators

7.Start engine and check for oil leaks.

Figure 4.2 - Oil Filter

OIL FILTER

‹4.5.11 CHANGING THE ENGINE AIR CLEANER

To replace the engine air cleaner, (part number 059402), remove the air cleaner cover and replace the air filter making sure it is positioned properly before reattaching the cover (Figure 4.3).

Figure 4.3 – Engine Air Cleaner

2.Remove the spark plugs and check the condition. Replace the spark plugs if worn or if reuse is questionable. See the “Service Schedule,” Section 6, for recommended inspection.

3.Check the spark plug gap using a wire feeler gauge. Adjust the gap to 1.06-1.16 mm (0.042- 0.046 inch) by carefully bending the ground elec- trode (Figure 4.4).

Figure 4.4 – Setting the Spark Plug Gap

SET PLUG GAP AT 1.06-1.16 mm

(0.042-0.046 inch)

‹4.5.13 COOLANT CHANGE

Every year, have Authorized Service Facility drain, flush and refill the cooling system. See SPECIFICA- TIONS (Section 1.10) for cooling system recommen- dations.

See the “Service Schedule,” Section 6, for air cleaner maintenance.

‹4.5.12 SPARK PLUGS

Reset the spark plug gap or replace the spark plugs as necessary. See Section 6.

1.Clean the area around the base of the spark plugs to keep dirt and debris out of the engine. Clean by scraping or washing using a wire brush and com- mercial solvent. Do not blast the spark plugs to clean.

4.6MISCELLANEOUS MAINTENANCE

‹4.6.1 CLEANING THE GENERATOR

Keep the generator as clean and as dry as possible. Dirt and moisture that accumulates on internal gen- erator windings have an adverse effect on insulation resistance.

Periodically clean generator exterior surfaces. A soft brush may be used to loosen caked on dirt. Use a vacuum system or dry, low pressure air to remove any accumulations of dirt. The generator is housed inside an all-weather enclosure, clean the enclosure with a soft, damp cloth or sponge and water.

Once each year, have the generator cleaned and inspected by an Authorized Service Dealer. That deal- er will use dry, low pressure air to clean internal windings. Parts inside the control console should be cleaned and inspected at this time as well.

Finally, have the insulation resistance of stator and rotor windings checked. If insulation resistances are excessively low, the generator may require drying.

18 Generac® Power Systems, Inc.

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Contents Installation Authorized Service Dealer Location ‹ Operation and Maintenance‹ HOW to Obtain Service IntroductionTable of Contents General Hazards Electrical Hazards Transfer Switch GeneratorAutomatic System Operation Generator AC Connection Systems‹ 1.7.2 High Coolant Temperature Switch ‹ 1.7.1 LOW OIL Pressure Switch‹ 1.7.3 LOW Coolant Level Switch Generator Fuel SystemUnpacking Lifting the GeneratorSpecifications Reconfiguring the Fuel System‹ 1.10.1 Generator Specifications ‹ 1.10.2 Engine SpecificationsTorque Specifications Before InstallationEngine OIL Recommendations Coolant RecommendationsGenerator Location Generator Mounting SupportBasic Standby Electric System ‹ 2.1.1 Nfpa StandardsEmergency Circuit Isolation Method Total Circuit Isolation MethodGrounding the Generator Generator AC Neutral ConnectionsTransfer Switch Signal Connections Battery Installation‹ 2.9.1 PRE-PACKAGED ATS ‹ 2.9.2 GTS-TYPE ATSPreparation Before START-UP Using a Standard GTS Transfer Switch ‹ 3.2.1 AUTO/OFF/MANUAL SwitchControl Console Components ‹ 2.11.7 Electrical SystemManual Transfer START-UP Engine Governor Adjustments ‹ 3.2.2 Fault Indicator LED‹ 3.2.5 SET Exercise Time Switch ‹ 3.2.4 4 AMP Inline FuseWeekly Exercise Cycle Retransfer and ShutdownAutomatic Operation Cooling System Overload Protection for Engine DC Electrical SystemChecking Fluid Levels ‹ 4.5.2 Check Battery ‹ 4.4.3 Engine Coolant‹ 4.5.1 Check Engine OIL Level ‹ 4.5.3 Exercise SystemMiscellaneous Maintenance ‹ 4.5.11 Changing the Engine AIR Cleaner‹ 4.6.1 Cleaning the Generator ‹ 4.5.13 Coolant Change‹ 4.6.4 Battery Replacement ‹ 4.6.2 Battery‹ 4.6.3 Battery Maintenance Scheduled Maintenance Service Maintenance Interval InformationLevel Maintenance Level Troubleshooting Points Problem Cause CorrectionCustomer Connection PCB J2 BCW LOS WLS HCT Starter Carrier Bolt Boot Battery Cable Battery Post Cover BaclkBattery Post Cover RED + Hold Down BatteryDetail Assy GRD Wire 99HSB ASSEMBLY,BASE-DOOR Ground WireDuct Intake MID AL Duct Discharge RH ALGenerac Power Systems, Inc Assy 2A 12V UL Battery Control BOX HSBDecal AVR Cover Cover Front Panel HSB61 24 Wire SET 3.0L Ford not Not SHOWN-USED to Hold OIL Drain AssemblyCoil Ignition 3.0L Ford Bracket DC ALT 3.0L FordFrame Tank Coolant Recovery Radiator R-IN,L-OUTVenturi 3.0L Ford HSB Side Support Radiator HSBTo B Weldment Mounting Base Flange Fuel InletAssy Regulator 3.0L NG or LPV Washer Flat 5/16 ZincLocktight Rotor 390 15KW 1P Direct HSB 2.5L Ford Rotor 390 20KW 1P Direct HSB 2.5L FordRotor 390 25KW 1P Direct HSB 2.5L Ford Rotor 39030AD1 HSB TecumExhaust Flange 2 Pipe OUTWasher Lock 3/8 SS Pipe Muffler OUTElement AIR Cleaner Cover AIR CleanerTube AIR Intake 3.0L Ford Washer Flat M5Installation Diagram Quietsource Liquid-cooled 30 kW Generators This Warranty Shall not Apply to the Following