Generac Power Systems 004917-3 owner manual Customer Connection

Page 26

Section 6 - Electrical Data

QUIETSOURCELiquid-cooled 30 kW Generators

Wiring Diagram — Engine — Drawing No. 0E6199-F

2

NOTE:

 

 

 

 

SIZE (AWG)

 

 

 

 

 

 

ALL WIRES ARE 18 AWG 300

 

 

 

 

 

 

 

 

VOLT UL LISTED UNLESS

 

 

 

 

 

 

 

 

 

OTHERWISE NOTED AS SHOWN:

 

 

 

16

 

 

0

 

 

 

 

 

 

 

 

 

 

TB1

 

0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

1

0

 

 

 

 

 

 

 

 

 

 

0

2

55

 

 

 

 

 

 

 

 

 

 

14

3

14

 

 

 

 

 

 

 

 

 

 

225

 

 

 

16

16

 

 

 

 

 

 

 

224

 

 

 

 

 

 

 

 

 

 

 

 

 

 

14

14 225

224

 

 

 

 

 

 

TR2

 

 

 

 

 

OA

3

 

12

 

 

 

 

 

 

 

 

 

13A

12 B/C

225A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

224A

 

 

 

 

 

 

 

16

239

 

 

 

 

TR1

 

 

 

 

 

 

15A

 

 

 

178

 

 

16

 

 

 

16

 

 

 

 

 

 

 

 

 

15

SW1

 

 

178

 

 

 

 

 

 

 

 

 

 

 

13 13A 0

14

14A

15E 15

1

 

2

 

 

 

 

1

 

5

 

 

14

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1b

 

2b

 

8

 

7

 

 

 

 

 

 

 

 

 

 

1

 

4

 

 

N2

N1

CB2

162

 

1

1

AVR 2

162

3

11

4

4

5

44

6

6

14

 

 

D1

 

4

 

4

55

 

0

 

0

 

0

55

 

 

 

85

 

 

1a

 

2a

 

 

 

 

 

 

 

 

15

3

RL1

 

 

16

15

 

194

 

 

F2

F1

 

 

 

13A

13

 

 

 

 

 

 

 

 

 

 

 

 

13

14

 

 

 

 

 

 

 

 

 

N1

N2

23

 

183

178

 

 

 

1

2

3

4

5

6

 

 

11

T/SWFROMUTILITY

T/SWFROMUTILITY

COILRELAYTRANSFER

COILRELAYTRANSFER

STARTREMOTE-C

IC

 

CB1

STARTREMOTE-NO

 

 

44

 

 

 

 

 

 

 

 

NB

NEUTRAL

TRANSFER SWITCH

CUSTOMER CONNECTION

LEGEND:

AVR - AUTOMATIC VOLTAGE REGULATOR

BA - BRUSH ASSEMLY (GENERATOR)

B/C - BATTERY CHARGER

BC1 - BULKHEAD CONNECTOR 1 (ENGINE)

CB1 - CIRCUIT BREAKER (OUTPUT)

CB2 - CIRCUIT BREAKER (EXCITATION)

D1 - DIODE [FIELD BOOST]

F1 - FUSE, BAT. POWER (15A AGC TYPE)

6

 

 

 

 

 

 

 

183

194

178

178

N1

N2

 

 

 

 

 

 

 

 

11

14

 

 

 

 

 

 

44

 

 

 

 

 

 

 

1

16

 

 

 

 

 

 

4

 

 

 

 

 

 

 

2

16

6

 

 

 

 

 

5

 

 

 

 

 

 

 

6

 

 

 

 

 

 

 

55

 

 

 

 

 

44

BA

66

 

6

 

 

 

 

 

 

 

 

11

 

 

 

 

 

 

 

 

 

 

622

6

33

STATOR

23

 

 

 

 

 

 

66

 

 

LEGEND {CONT.]:

 

 

F2 -

FUSE, B/C (4A AGC TYPE)

 

 

ICT -

INTERCONNECT. TERMINAL BLOCK

 

 

NB -

NEUTRAL BLOCK

 

 

RL1 -

RELAY 1

 

 

SW1 -

AUTO/OFF/MANUAL SWITCH

 

 

SW2 -

SET EXERCISER SWITCH

 

 

TB1 -

TERMINAL BLOCK 1

 

 

TR1 -

TRANSFORMER 1 (56 VA 240/16 VAC)

 

 

TR2 -

TRANSFORMER 2 (6 VA 240/16 VAC)

6

44

4

11

2

1

BC1

0

1

0

2

0

3

0A

4

13

5

14A

6

15A

7

15E

8

149

22410

22511

23912

23

66

24 Generac® Power Systems, Inc.

Image 26
Contents Installation ‹ HOW to Obtain Service Authorized Service Dealer Location‹ Operation and Maintenance IntroductionTable of Contents General Hazards Electrical Hazards Automatic System Operation Transfer SwitchGenerator Generator AC Connection Systems‹ 1.7.3 LOW Coolant Level Switch ‹ 1.7.2 High Coolant Temperature Switch‹ 1.7.1 LOW OIL Pressure Switch Generator Fuel SystemUnpacking Lifting the Generator‹ 1.10.1 Generator Specifications SpecificationsReconfiguring the Fuel System ‹ 1.10.2 Engine SpecificationsEngine OIL Recommendations Torque SpecificationsBefore Installation Coolant RecommendationsBasic Standby Electric System Generator LocationGenerator Mounting Support ‹ 2.1.1 Nfpa StandardsGrounding the Generator Emergency Circuit Isolation MethodTotal Circuit Isolation Method Generator AC Neutral Connections‹ 2.9.1 PRE-PACKAGED ATS Transfer Switch Signal ConnectionsBattery Installation ‹ 2.9.2 GTS-TYPE ATSPreparation Before START-UP Control Console Components Using a Standard GTS Transfer Switch‹ 3.2.1 AUTO/OFF/MANUAL Switch ‹ 2.11.7 Electrical System‹ 3.2.5 SET Exercise Time Switch Manual Transfer START-UP Engine Governor Adjustments‹ 3.2.2 Fault Indicator LED ‹ 3.2.4 4 AMP Inline FuseWeekly Exercise Cycle Retransfer and ShutdownAutomatic Operation Cooling System Overload Protection for Engine DC Electrical SystemChecking Fluid Levels ‹ 4.5.1 Check Engine OIL Level ‹ 4.5.2 Check Battery‹ 4.4.3 Engine Coolant ‹ 4.5.3 Exercise System‹ 4.6.1 Cleaning the Generator Miscellaneous Maintenance‹ 4.5.11 Changing the Engine AIR Cleaner ‹ 4.5.13 Coolant Change‹ 4.6.4 Battery Replacement ‹ 4.6.2 Battery‹ 4.6.3 Battery Maintenance Scheduled Maintenance Service Maintenance Interval InformationLevel Maintenance Level Troubleshooting Points Problem Cause CorrectionCustomer Connection PCB J2 BCW LOS WLS HCT Starter Carrier Bolt Battery Post Cover RED + Boot Battery CableBattery Post Cover Baclk Hold Down BatteryDetail Duct Intake MID AL Assy GRD Wire 99HSBASSEMBLY,BASE-DOOR Ground Wire Duct Discharge RH ALGenerac Power Systems, Inc Decal AVR Cover Assy 2A 12V UL BatteryControl BOX HSB Cover Front Panel HSB61 24 Coil Ignition 3.0L Ford Wire SET 3.0L Ford notNot SHOWN-USED to Hold OIL Drain Assembly Bracket DC ALT 3.0L FordFrame Venturi 3.0L Ford HSB Tank Coolant RecoveryRadiator R-IN,L-OUT Side Support Radiator HSBTo B Assy Regulator 3.0L NG or LPV Weldment Mounting BaseFlange Fuel Inlet Washer Flat 5/16 ZincLocktight Rotor 390 25KW 1P Direct HSB 2.5L Ford Rotor 390 15KW 1P Direct HSB 2.5L FordRotor 390 20KW 1P Direct HSB 2.5L Ford Rotor 39030AD1 HSB TecumWasher Lock 3/8 SS Exhaust Flange 2 PipeOUT Pipe Muffler OUTTube AIR Intake 3.0L Ford Element AIR CleanerCover AIR Cleaner Washer Flat M5Installation Diagram Quietsource Liquid-cooled 30 kW Generators This Warranty Shall not Apply to the Following