Generac Power Systems 004917-3 Coil Ignition 3.0L Ford, Bracket DC ALT 3.0L Ford, Alternator Assy

Page 37

Section 7 - Exploded Views and Parts

QUIETSOURCELiquid-cooled 30 kW Generators

Engine — Drawing No. 0E8170-N

ITEM

PART NO.

QTY.

DESCRIPTION

 

ITEM

PART NO.

QTY.

DESCRIPTION

1

0E6202

1

ENGINE 3.0L FORD (RD) (MAKE)

47

049808

2

WASHER FLAT M12

2

0E8824

2

STAMPING ENG FOOT 3.0L FORD

48

051430

6

WASHER SHAKEPROOF INT 1/2

3

0E8963

1

PULLEY CRANKSHAFT 3.0L FORD

49

045773

3

NUT HEX M12-1.75 G8 YEL CHR

 

 

 

RD

50

0E6203C

1

COIL IGNITION 3.0L FORD

4

0E9020

1

BRACKET DC ALT 3.0L FORD

51

0E6679

2

BRACKET IGN COIL 3.0L FORD

5

0A1232

1

D.C. ALTERNATOR ASSY

53

049226

7

WASHER LOCK M5

6

0A7801B

1

PULLEY POLY-V 82 OD.

54

091526

3

SCREW PPHM M5-0.8 X 12 ZNC

7

0A5610

1

BRACKET ALTERNATOR

55

093278

4

SCREW HHTT M5-0.8 X 25 BP

8

0E6308

1

PULLEY WATERPUMP 3.0L FORD

56

0E6517

1

HARNESS ENGINE 3.0L FORD HSB

 

 

 

(RD)

 

 

 

 

(NOT SHOWN)

9 **

0E7804

1

HARN IGNITION 3.0L FORD (NOT

57

0E7163

2

GASKET EXHAUST 3.0L FORD

 

 

 

SHOWN)

58

0E5527

2

MANIFOLD EXHAUST 3.0L FORD

10

0D3488F

1

BELT SERPENTINE 38.35

60

0E7202

2

HEAT SHIELD 260 X 80 HOT

11

0E7996

1

CLUTCH COOLING FAN FORD

61

085296

6

SCREW HHC 1/4-20 X 1/2 SS

12

0E8006

1

FAN 18" 7 BLADE STEEL ECS

62

0E6203D

1

WIRE SET 3.0L FORD (NOT

14

035606

1

SENSOR HI COOLANT SHUTDOWN

 

 

 

 

SHOWN)

15

0E0561

1

ASSY WATER LEVEL SENSOR C/E

63

057772

1

WASHER NYLON .565

 

 

 

PL

64

057765

1

ADAPTER M14-1.50 X 3/8 NPT

16

0E6729

1

STARTER DELCO-REMY 12V

65

043790

1

BARBED EL 90 3/8 NPT X 3/8

17

0E6703

1

COVER FLYWHEEL ACCESS 3.0L

66

069860C

1

HOSE OIL DRAIN ASSY 21"

 

 

 

HSB

67

057822

2

CLAMP HOSE #8 .53-1.00

18

0E6667

1

ENGINE ADAPTER 3L FORD

68

069811

1

CAP HEX 1/4 NPT BRASS

19

0E5048

1

FLEXPLATE 3.0L FORD

69

026925

1

PLUG STD PIPE 3/8 STEEL SQ HD

20

035579

1

BUSHING REDUCER 1/4 TO 1/8

70 *

065852

1

SPRING CLIP HOLDER .37-.62

21

0A8584

1

SWITCH OIL PRESSURE 10PSI

71 *

0A2111

1

SCREW SWAGE 10-32 X 5/16 Z/YC

 

 

 

2POL

72

057073

1

JUNCTION BLOCK 3/8-16

24

083896

6

WASHER LOCK 1/4-M6 SS

73

066849

2

SCREW HHTT M5-0.8 X 16

25

084929

6

WASHER FLAT 1/4 SS

74

022152

2

WASHER LOCK #10

26

055597

1

SCREW HHC M12-1.75 X 85 G8.8

75

0E7880

2

CLIP SPARK PLUG 3P SCREW-

27

077996

1

CAP HOSE

 

 

 

 

MOUNT (NOT SHOWN)

28

057823

1

CLAMP HOSE #10 .56-1.06

76

0E7880A

4

CLIP SPARK PLUG 2P SCREW-

29

056739

1

RELAY SOLENOID 12VDC PNL MNT

 

 

 

 

MOUNT (NOT SHOWN)

30

047411

6

SCREW HHC M6-1.0 X 16 G8.8

77

0E7880B

1

CLIP SPARK PLUG 3P FREEHANG

31

022097

6

WASHER LOCK M6-1/4

 

 

 

 

(NOT SHOWN)

32

022473

6

WASHER FLAT 1/4-M6 ZINC

78

055934C

1

CLAMP VINYL .5 X .406 Z

33

047411

4

SCREW HHC M6-1.0 X 16 G8.8

79

027482

1

WASHER SHAKEPROOF EXT 5/16

34

040976

4

SCREW SHC M8-1.25 X 20 G12.9

 

 

 

 

STL

35

022129

24

WASHER LOCK M8-5/16

80

0E8940

1

SPACER FLEXPLATE HSB

36

022145

22

WASHER FLAT 5/16-M8 ZINC

81

0A7387

2

SCREW HHC M10-1.5 X 40 G10.9

37

045771

1

NUT HEX M8-1.25 G8 YEL CHR

82

022097

4

WASHER LOCK M6-1/4

38

051756

6

SCREW HHC M10-1.5 X 20 G8.8

83

022473

4

WASHER FLAT 1/4-M6 ZINC

39

049821

16

SCREW SHC M8-1.25 X 30 G12.9

84

055934H

2

CLAMP VINYL .62 X .406 Z

40

059980

4

SCREW HHC M10-1.5 X 25 G10.9

85

0F5966

1

REFLECTIVE HEAT SHIELD 3.0L FD

41

0D5417

REF.

SCREW HHC M10-1.0 X 25 G10.9

86

022985

3

WASHER FLAT #6 ZINC

42

046526

18

WASHER LOCK M10

87

036261

3

RIVET POP .125 X .275 SS

43

022131

11

WASHER FLAT 3/8-M10 ZINC

 

 

 

 

 

44

059982

4

SCREW SHC M12-1.75 X 45 G10.9

 

* NOT SHOWN-USED TO HOLD OIL DRAIN ASSEMBLY.

45

098780

2

SCREW HHC M12-1.75 X 65 G8.8

 

** NOT SHOWN

 

 

46

051769

3

WASHER LOCK M12

 

 

 

 

 

Generac® Power Systems, Inc. 35

Image 37
Contents Installation ‹ Operation and Maintenance Authorized Service Dealer Location‹ HOW to Obtain Service IntroductionTable of Contents General Hazards Electrical Hazards Generator Transfer SwitchAutomatic System Operation Generator AC Connection Systems‹ 1.7.1 LOW OIL Pressure Switch ‹ 1.7.2 High Coolant Temperature Switch‹ 1.7.3 LOW Coolant Level Switch Generator Fuel SystemLifting the Generator UnpackingReconfiguring the Fuel System Specifications‹ 1.10.1 Generator Specifications ‹ 1.10.2 Engine SpecificationsBefore Installation Torque SpecificationsEngine OIL Recommendations Coolant RecommendationsGenerator Mounting Support Generator LocationBasic Standby Electric System ‹ 2.1.1 Nfpa StandardsTotal Circuit Isolation Method Emergency Circuit Isolation MethodGrounding the Generator Generator AC Neutral ConnectionsBattery Installation Transfer Switch Signal Connections‹ 2.9.1 PRE-PACKAGED ATS ‹ 2.9.2 GTS-TYPE ATSPreparation Before START-UP ‹ 3.2.1 AUTO/OFF/MANUAL Switch Using a Standard GTS Transfer SwitchControl Console Components ‹ 2.11.7 Electrical System‹ 3.2.2 Fault Indicator LED Manual Transfer START-UP Engine Governor Adjustments‹ 3.2.5 SET Exercise Time Switch ‹ 3.2.4 4 AMP Inline FuseAutomatic Operation Retransfer and ShutdownWeekly Exercise Cycle Checking Fluid Levels Overload Protection for Engine DC Electrical SystemCooling System ‹ 4.4.3 Engine Coolant ‹ 4.5.2 Check Battery‹ 4.5.1 Check Engine OIL Level ‹ 4.5.3 Exercise System‹ 4.5.11 Changing the Engine AIR Cleaner Miscellaneous Maintenance‹ 4.6.1 Cleaning the Generator ‹ 4.5.13 Coolant Change‹ 4.6.3 Battery Maintenance ‹ 4.6.2 Battery‹ 4.6.4 Battery Replacement Service Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsCustomer Connection PCB J2 BCW LOS WLS HCT Starter Carrier Bolt Battery Post Cover Baclk Boot Battery CableBattery Post Cover RED + Hold Down BatteryDetail ASSEMBLY,BASE-DOOR Ground Wire Assy GRD Wire 99HSBDuct Intake MID AL Duct Discharge RH ALGenerac Power Systems, Inc Control BOX HSB Assy 2A 12V UL BatteryDecal AVR Cover Cover Front Panel HSB61 24 Not SHOWN-USED to Hold OIL Drain Assembly Wire SET 3.0L Ford notCoil Ignition 3.0L Ford Bracket DC ALT 3.0L FordFrame Radiator R-IN,L-OUT Tank Coolant RecoveryVenturi 3.0L Ford HSB Side Support Radiator HSBTo B Flange Fuel Inlet Weldment Mounting BaseAssy Regulator 3.0L NG or LPV Washer Flat 5/16 ZincLocktight Rotor 390 20KW 1P Direct HSB 2.5L Ford Rotor 390 15KW 1P Direct HSB 2.5L FordRotor 390 25KW 1P Direct HSB 2.5L Ford Rotor 39030AD1 HSB TecumOUT Exhaust Flange 2 PipeWasher Lock 3/8 SS Pipe Muffler OUTCover AIR Cleaner Element AIR CleanerTube AIR Intake 3.0L Ford Washer Flat M5Installation Diagram Quietsource Liquid-cooled 30 kW Generators This Warranty Shall not Apply to the Following