Generac Power Systems 004988-4 Control BOX HSB, Decal AVR Cover, Cover Front Panel HSB, Blkhd

Page 37

Section 9 - Exploded Views and Parts

Liquid-cooled 30 kW Generators

Control Panel — Drawing No. 0E7118-K

ITEM

PART NO.

QTY.

DESCRIPTION

 

ITEM

PART NO.

QTY.

DESCRIPTION

1

0E7195

1

CONTROL BOX HSB

37

0C1127

1

DECAL AVR COVER

2

0E7196

1

COVER FRONT PANEL HSB

38

0A1441B

1

COVER PLATE, AVR

3

0E7197

1

COVER TOP PANEL HSB

39

0E7128

1

HARNESS CNTRL PNL (NOT

4

0E7193

1

DECAL WARNINGS HSB

 

 

 

 

SHOWN)

5

0E7194

1

DECAL CONTROLS HSB

40

0E7358

8

SCREW PPPH HI-LO #4-24 X 3/8

6

0E4494

1

SWITCH ROC DPDT ON-OFF-ON

41

074908

6

SCREW HHTT M5-0.8 X 10 BP

7

082573

1

SWITCH ROCKER DPST 125V SPD

42

0C5141

1

CONN DEUTSCH GASKET 8/12 POS

8

032300

2

HOLDER FUSE

 

 

 

 

DT

9

022676

1

FUSE 15A X AGC15

43

0C2699

11

SCREW PHTT #6-32 X 3/8 ZYC

10

067682B

1

FUSE 4A SLO BLO GLASS

44

0C2323

4

SCREW PHTT #6-32 X 5/8 ZYC

11

060015

1

FITTING CONDUIT 90D 3/8"

45

022155

15

WASHER LOCK #6

12

054199

1

DECAL DANGER HIGH VOLTAGE

46

0C2265

4

SCREW PHTT M4-0.7 X 12 ZYC

13

0C2657

1

TRANSFRMR 16V 6VA

47

022264

4

WASHER LOCK #8-M4

14

099076

1

TRANSFORMER 16V 56VA

49

020911

2

SCREW PPHM M5-0.8 X 30 ZINC

15

040213

2

PCB SUPPORT SNAP-IN 1/4"

50

066849

2

SCREW HHTT M5-0.8 X 16

16

0E9668

1

ASSY PCB HSB CONTROLLER

51

022152

4

WASHER LOCK #10

17

067680

1

ASSY VOLTAGE REGULATOR 60HZ

52

023897

3

WASHER FLAT #10 ZINC

18

0E6875A

1

RELAY 12VDC C FORM W/DIODE

53

051716

2

NUT HEX M5-0.8 G8 YEL CHR

19

0E6881 *

REF.

SOCKET RELAY

54

090388

2

SCREW HHTT M6-1.0 X 12 ZINC

20

0C5139 *

REF.

CONN DEUTSCH RECEPT GY/FLN

55

042568

4

SCREW HHC M6-1.0 X 20 G8.8

21

0C5142 *

REF.

CONN DEUTSCH RECEPT WDGE

56

022097

8

WASHER LOCK M6-1/4

 

 

 

BLKHD

57

022473

6

WASHER FLAT 1/4-M6 ZINC

22

0E3161

1

ASSY BOSCH GOV DRIVER

58

0441140187

2

WIRE ASSY 3" X (2) 3/16" TABS

23

054450

1

CIRCT BRK 5.5 X 1 ETA 46-500-P

59

070370

2

WASHER MICA .203

24

0D5070A

1

ASSY 2A 12V UL BATTERY

60

023762

1

WASHER SHAKEPROOF EXT #10

 

 

 

CHARGER

 

 

 

 

STL

25

0E2514

1

FITTING CONDUIT STR 1-1/2"

61

055444

1

HEATSINK

26

0A9457

1

DECAL NEUTRAL

62

030468

1

WASHER STEP NYLON .20

27

0E7539

1

DECALCUSTOMER CNNCTN XFER

63

049939

1

RECTIFIER MSC 12A 600V 1N1206R

 

 

 

SW

64

022158

1

NUT HEX #10-32 STEEL

28

046357 *

REF.

BLOCK TERM 20A 6 X 6 X 1100V

65

022985

1

WASHER FLAT #6 ZINC

29

0D3719B

1

DECAL CUSTOMER CNNCTN

66

038750

2

SCREW HHC M6-1.0 X 30 G8.8

30

057073

1

JUNCTION BLOCK 3/8-16

67

0A2115

4

WASHER NYLON .257

31

0E7283

1

CB 0150A2P240V S QN2 LL

68

0C2454

4

SCREW THF M6-1 X 16 N WA Z/JS

 

0E3628

1

CB 0200A2P240V S QN2 LL

69

0F6146

1

HANG TAG 2 WIRE START (NOT

32

0E3664

1

BASE QN CIRCUIT BREAKER

 

 

 

 

SHOWN)

33

0E7539A

1

DECAL TB1 HSB CONTROL PANEL

 

 

 

 

 

34

0D4698 *

REF.

BLOCK TERM 20A 6 X 3 X 1100V

 

* ITEMS INCLUDED AS PART OF I/N 39

 

35

0E7252

1

BRACKET CB 221.5 X 102

 

 

 

 

 

36

0C1229

1

DECAL WARNING ELECTRICAL

 

 

 

 

 

 

 

 

SHOCK

 

 

 

 

 

35

Page 36 Page 38
Image 37
Page 36 Page 38
Contents Liquid-cooled, Prepackaged Standby Generators ‹ Operation and Maintenance Authorized Service Dealer Location‹ HOW to Obtain Service IntroductionTable of Contents  Warning   Electrical Hazards  Generator Transfer SwitchAutomatic System Operation Generator AC Connection Systems‹ 1.7.1 LOW OIL Pressure Switch ‹ 1.7.2 High Coolant Temperature Switch‹ 1.7.3 LOW Coolant Level Switch LOW OIL Presure Switch LOW Coolant Level SwitchLifting the Generator UnpackingReconfiguring the Fuel System Specifications‹ 1.10.1 Generator Specifications ‹ 1.10.2 Engine SpecificationsStandby Generator Installation Torque SpecificationsBefore Installation Engine OIL RecommendationsBasic Standby Electric System Generator Mounting Support‹ 2.1.2 Other Published Standards Emergency Circuit Isolation Method Transfer Switch Signal ConnectionsTotal Circuit Isolation Method Grounding the GeneratorPreparation Before START-UP Battery Installation‹ 2.9.2 GTS-TYPE ATS Using AN Engineered GTS Transfer Switch ‹ 3.2.2 Fault Indicator LED ‹ 3.2.1 AUTO/OFF/MANUAL Switch‹ 3.2.5 SET Exercise Time Switch Control Console ComponentsManual Transfer START-UP Engine Governor AdjustmentsRetransfer and Shutdown Automatic OperationCooling System Weekly Exercise CycleChecking Fluid Levels Overload Protection for Engine DC Electrical System‹ 4.5.8 Check FAN Belt ‹ 4.5.11 Changing the Engine AIR Cleaner‹ 4.5.9 Inspect Engine Governor ‹ 4.5.10 Changing Engine OIL‹ 4.6.3 Battery Maintenance Miscellaneous Maintenance‹ 4.6.1 Cleaning the Generator ‹ 4.5.13 Coolant Change‹ Periodic Replacement Parts ‹ 4.6.4 Battery ReplacementService Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsLiquid-cooled 30 kW Generators Installation Diagram AUTO/OFF/MANUAL Switch Transfer SwitchSET Exerciser Switch Size AWGBAT Otherwise Noted AS ShownIgnition Coil On PCBSWITCH, SET Exerciser SWITCH, AUTO/OFF/MANUALDPE ALT 12V Battery REDDEG Starter Motor GOVEngine Foot Battery Post Cover Baclk Boot Battery CableBattery Post Cover RED + Hold Down BatteryTo a To B Plcs Intake Duct HSB Assy Wire 14AWG 7.5 #0 GRN/YELDuct Discharge RH Front Duct Discharge LH FrontPage Control BOX HSB Assy 2A 12V UL BatteryDecal AVR Cover Cover Front Panel HSBCooled 30 kW Drawing No Exploded Not SHOWN-USED to Hold OIL Drain Assembly Wire SET 3.0L Ford notCoil Ignition 3.0L Ford Bracket DC ALT 3.0L FordFrame Radiator R-IN,L-OUT Tank Coolant RecoveryVenturi 3.0L Ford HSB Side Support Radiator HSBTo B Flange Fuel Inlet Weldment Mounting BaseAssy Regulator 3.0L NG or LPV Washer Flat 5/16 ZincLocktight Rotor 390 20KW 1P Direct HSB 2.5L Ford Rotor 390 15KW 1P Direct HSB 2.5L FordRotor 390 25KW 1P Direct HSB 2.5L Ford Rotor 39030AD1 HSB TecumPipe Muffler OUT Exhaust Flange 2 PipeWasher Lock 3/8 SS Gasket Exhaust RingElement AIR Cleaner Plate AIR Cleaner AdapterCover AIR Cleaner Adapter Carburetor W/PVC ConnWarranty Schedule
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