Generac Power Systems 004988-4 owner manual Introduction, Authorized Service Dealer Location

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INTRODUCTION

Thank you for purchasing this model of the standby generator set.

Every effort was expended to make sure that the information and instructions in this manual are both accurate and current at the time the manual was writ- ten. However, the manufacturer reserves the right to change, alter or otherwise improve this product(s) at any time without prior notice.

‹READ THIS MANUAL THOROUGHLY

If any portion of this manual is not understood, con- tact the nearest Authorized Service Dealer for start- ing, operating and servicing procedures.

Throughout this publication, and on tags and decals affixed to the generator, DANGER, WARNING, CAUTION and NOTE blocks are used to alert person- nel to special instructions about a particular service or operation that may be hazardous if performed incorrectly or carelessly. Observe them carefully. Their definitions are as follows:

DANGER

After this heading, read instructions that, if not strictly complied with, will result in personal injury or property damage.

After this heading, read instructions that, if not strictly complied with, may result in personal injury or property damage.

After this heading, read instructions that, if not strictly complied with, could result in damage to equipment and/or property.

NOTE:

After this heading, read explanatory statements that require special emphasis.

These safety warnings cannot eliminate the hazards that they indicate. Common sense and strict compli- ance with the special instructions while performing the service are essential to preventing accidents.

Four commonly used safety symbols accompany the DANGER, WARNING and CAUTION blocks. The type of information each indicates is as follows:

This symbol points out important safety informa- tion that, if not followed, could endanger personal safety and/or property of others.

This symbol points out potential explosion hazard.

This symbol points out potential fire hazard. Thishazard.symbol points out potential electrical shock

The operator is responsible for proper and safe use of the equipment. The manufacturer strongly recom- mends that the operator read this Owner's Manual and thoroughly understand all instructions before using this equipment. The manufacturer also strong- ly recommends instructing other users to properly start and operate the unit. This prepares them if they need to operate the equipment in an emergency.

‹OPERATION AND MAINTENANCE

It is the operator's responsibility to perform all safety checks, to make sure that all maintenance for safe operation is performed promptly, and to have the equipment checked periodically by an Authorized Service Dealer. Normal maintenance service and replacement of parts are the responsibility of the owner/operator and, as such, are not considered defects in materials or workmanship within the terms of the warranty. Individual operating habits and usage contribute to the need for maintenance service.

Proper maintenance and care of the generator ensures a minimum number of problems and keep operating expenses at a minimum. See the Authorized Service Dealer for service aids and accessories.

Operating instructions presented in this manual assume that the standby electric system has been installed by an Authorized Service Dealer or other competent, qualified contractor. Installation of this equipment is not a “do-it-yourself” project.

‹HOW TO OBTAIN SERVICE

When the generator requires servicing or repairs, contact an Authorized Service Dealer for assistance. Service technicians are factory-trained and are capa- ble of handling all service needs.

When contacting an Authorized Service Dealer about parts and service, always supply the complete model number of the unit as given on the front cover of this manual or on the DATA LABEL affixed to the unit.

AUTHORIZED SERVICE

DEALER LOCATION

To locate the nearest AUTHORIZED

SERVICE DEALER, please call this number:

1-800-333-1322

OR

Locate us on the web at:

www.generac.com

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Contents Liquid-cooled, Prepackaged Standby Generators ‹ HOW to Obtain Service Authorized Service Dealer Location‹ Operation and Maintenance IntroductionTable of Contents  Warning   Electrical Hazards  Automatic System Operation Transfer SwitchGenerator Generator AC Connection Systems‹ 1.7.3 LOW Coolant Level Switch ‹ 1.7.2 High Coolant Temperature Switch‹ 1.7.1 LOW OIL Pressure Switch LOW OIL Presure Switch LOW Coolant Level SwitchUnpacking Lifting the Generator‹ 1.10.1 Generator Specifications SpecificationsReconfiguring the Fuel System ‹ 1.10.2 Engine SpecificationsBefore Installation Torque SpecificationsStandby Generator Installation Engine OIL Recommendations‹ 2.1.2 Other Published Standards Generator Mounting SupportBasic Standby Electric System Total Circuit Isolation Method Transfer Switch Signal ConnectionsEmergency Circuit Isolation Method Grounding the Generator‹ 2.9.2 GTS-TYPE ATS Battery InstallationPreparation Before START-UP Using AN Engineered GTS Transfer Switch ‹ 3.2.5 SET Exercise Time Switch ‹ 3.2.1 AUTO/OFF/MANUAL Switch‹ 3.2.2 Fault Indicator LED Control Console ComponentsRetransfer and Shutdown AdjustmentsManual Transfer START-UP Engine Governor Automatic OperationWeekly Exercise Cycle Cooling SystemOverload Protection for Engine DC Electrical System Checking Fluid Levels‹ 4.5.9 Inspect Engine Governor ‹ 4.5.11 Changing the Engine AIR Cleaner‹ 4.5.8 Check FAN Belt ‹ 4.5.10 Changing Engine OIL‹ 4.6.1 Cleaning the Generator Miscellaneous Maintenance‹ 4.6.3 Battery Maintenance ‹ 4.5.13 Coolant Change‹ 4.6.4 Battery Replacement ‹ Periodic Replacement PartsScheduled Maintenance Service Maintenance Interval InformationLevel Maintenance Level Troubleshooting Points Problem Cause CorrectionLiquid-cooled 30 kW Generators Installation Diagram SET Exerciser Switch Transfer SwitchAUTO/OFF/MANUAL Switch Size AWGIgnition Coil Otherwise Noted AS ShownBAT On PCBDPE SWITCH, AUTO/OFF/MANUALSWITCH, SET Exerciser DEG 12V Battery REDALT Starter Motor GOVEngine Foot Battery Post Cover RED + Boot Battery CableBattery Post Cover Baclk Hold Down BatteryTo a To B Plcs Duct Discharge RH Front Assy Wire 14AWG 7.5 #0 GRN/YELIntake Duct HSB Duct Discharge LH FrontPage Decal AVR Cover Assy 2A 12V UL BatteryControl BOX HSB Cover Front Panel HSBCooled 30 kW Drawing No Exploded Coil Ignition 3.0L Ford Wire SET 3.0L Ford notNot SHOWN-USED to Hold OIL Drain Assembly Bracket DC ALT 3.0L FordFrame Venturi 3.0L Ford HSB Tank Coolant RecoveryRadiator R-IN,L-OUT Side Support Radiator HSBTo B Assy Regulator 3.0L NG or LPV Weldment Mounting BaseFlange Fuel Inlet Washer Flat 5/16 ZincLocktight Rotor 390 25KW 1P Direct HSB 2.5L Ford Rotor 390 15KW 1P Direct HSB 2.5L FordRotor 390 20KW 1P Direct HSB 2.5L Ford Rotor 39030AD1 HSB TecumWasher Lock 3/8 SS Exhaust Flange 2 PipePipe Muffler OUT Gasket Exhaust RingCover AIR Cleaner Plate AIR Cleaner AdapterElement AIR Cleaner Adapter Carburetor W/PVC ConnWarranty Schedule