Generac Power Systems 004988-4 Engine Protective Devices, ‹ 1.7.2 High Coolant Temperature Switch

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Section 1 - General Information

Liquid-cooled 30 kW Generators

1.6 GENERATOR FUEL SYSTEM

Figure 1.4 - Low Oil Pressure Switch

The unit has been factory tested and adjusted using a natural gas fuel system. If propane (LP) gas is neces- sary, contact an authorized service dealer.

Fuel pressure for a natural gas set up should be five inches to 14 inches of water column (0.18 to 0.5 psi) at all load ranges.

Fuel pressure for an LP vapor set up should be 11 inches to 14 inches of water column (0.4 to 0.5 psi) at all load ranges.

NOTE:

A seperate gas line and regulator may be needed to assure proper gas pressure to the generator. Improper gas pressure can cause hard starting and affect engine durability.

Gaseous fuels such as natural and LP (propane) gas are highly explosive. Even the slightest spark can ignite such fuels and cause an explo- sion. No leakage of fuel is permitted. Natural gas, which is lighter than air, tends to collect in high areas. LP gas is heavier than air and tends to settle in low areas.

1.7ENGINE PROTECTIVE DEVICES

The engine has several safety switches which cause the engine to automatically shut down under the following conditions: low oil pressure, high coolant temperature, engine overspeed, low coolant level or overcrank (Figure 1.3).

Figure 1.3 - Engine Protective Devices

NOTE:

The Low Oil Pressure, High Coolant Temperature and Low Coolant Level are not monitored for the first 10 seconds of engine run time.

‹1.7.2 HIGH COOLANT TEMPERATURE SWITCH

This normally open (N.O.) thermostatic switch has sensing tip which is immersed in captive coolant. Should coolant temperature exceed about 230°F (110°C), the switch contacts close. This causes the engine to shut down automatically and turns on the high coolant temperature/low coolant level LED (Figure 1.5).

Figure 1.5- High Coolant Temperature Switch

LOW OIL PRESURE SWITCH

LOW COOLANT LEVEL SWITCH

HIGH

COOLANT

TEMPERATURE

SWITCH

‹1.7.1 LOW OIL PRESSURE SWITCH

This switch is normally-closed (N.C.) but is held open by engine oil pressure during engine running. Should operating oil pressure drop below about 8-10 psi (55- 68 kPa), the switch contacts close, the engine shuts down automatically, and the low oil pressure LED is turned ON (Figure 1.4).

‹1.7.3 LOW COOLANT LEVEL SWITCH

Should engine coolant level drop below the level of the high coolant temperature switch, it is possible for the engine to overheat without automatic shutdown. To prevent such overheating without automatic shut down, the engine has a low coolant level sensor. If the engine coolant drops too low, the engine automatical- ly shuts down and turns on the high coolant tempera- ture/low coolant level LED (Figure 1.6 on page 6).

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Contents Liquid-cooled, Prepackaged Standby Generators Introduction Authorized Service Dealer Location‹ Operation and Maintenance ‹ HOW to Obtain ServiceTable of Contents  Warning   Electrical Hazards  Generator AC Connection Systems Transfer SwitchGenerator Automatic System OperationLOW OIL Presure Switch LOW Coolant Level Switch ‹ 1.7.2 High Coolant Temperature Switch‹ 1.7.1 LOW OIL Pressure Switch ‹ 1.7.3 LOW Coolant Level SwitchLifting the Generator Unpacking‹ 1.10.2 Engine Specifications SpecificationsReconfiguring the Fuel System ‹ 1.10.1 Generator SpecificationsEngine OIL Recommendations Torque SpecificationsStandby Generator Installation Before InstallationBasic Standby Electric System Generator Mounting Support‹ 2.1.2 Other Published Standards Grounding the Generator Transfer Switch Signal ConnectionsEmergency Circuit Isolation Method Total Circuit Isolation MethodPreparation Before START-UP Battery Installation‹ 2.9.2 GTS-TYPE ATS Using AN Engineered GTS Transfer Switch Control Console Components ‹ 3.2.1 AUTO/OFF/MANUAL Switch‹ 3.2.2 Fault Indicator LED ‹ 3.2.5 SET Exercise Time SwitchAutomatic Operation AdjustmentsManual Transfer START-UP Engine Governor Retransfer and ShutdownCooling System Weekly Exercise CycleChecking Fluid Levels Overload Protection for Engine DC Electrical System‹ 4.5.10 Changing Engine OIL ‹ 4.5.11 Changing the Engine AIR Cleaner‹ 4.5.8 Check FAN Belt ‹ 4.5.9 Inspect Engine Governor‹ 4.5.13 Coolant Change Miscellaneous Maintenance‹ 4.6.3 Battery Maintenance ‹ 4.6.1 Cleaning the Generator‹ Periodic Replacement Parts ‹ 4.6.4 Battery ReplacementService Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsLiquid-cooled 30 kW Generators Installation Diagram Size AWG Transfer SwitchAUTO/OFF/MANUAL Switch SET Exerciser SwitchOn PCB Otherwise Noted AS ShownBAT Ignition CoilSWITCH, SET Exerciser SWITCH, AUTO/OFF/MANUALDPE Starter Motor GOV 12V Battery REDALT DEGEngine Foot Hold Down Battery Boot Battery CableBattery Post Cover Baclk Battery Post Cover RED +To a To B Plcs Duct Discharge LH Front Assy Wire 14AWG 7.5 #0 GRN/YELIntake Duct HSB Duct Discharge RH FrontPage Cover Front Panel HSB Assy 2A 12V UL BatteryControl BOX HSB Decal AVR CoverCooled 30 kW Drawing No Exploded Bracket DC ALT 3.0L Ford Wire SET 3.0L Ford notNot SHOWN-USED to Hold OIL Drain Assembly Coil Ignition 3.0L FordFrame Side Support Radiator HSB Tank Coolant RecoveryRadiator R-IN,L-OUT Venturi 3.0L Ford HSBTo B Washer Flat 5/16 Zinc Weldment Mounting BaseFlange Fuel Inlet Assy Regulator 3.0L NG or LPVLocktight Rotor 39030AD1 HSB Tecum Rotor 390 15KW 1P Direct HSB 2.5L FordRotor 390 20KW 1P Direct HSB 2.5L Ford Rotor 390 25KW 1P Direct HSB 2.5L FordGasket Exhaust Ring Exhaust Flange 2 PipePipe Muffler OUT Washer Lock 3/8 SSAdapter Carburetor W/PVC Conn Plate AIR Cleaner AdapterElement AIR Cleaner Cover AIR CleanerWarranty Schedule