Generac Power Systems 04389-2, 04456-2, 04390-2 Location, 2 12KW and 15KW, 990CC Engines

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Section 1 — General Information

Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators

NOTE:

The natural gas adjustment screw is preset during installation and should not need any further adjustment.

1.9.2 12KW AND 15KW, 990CC ENGINES

To reconfigure the fuel system from NG to LP, follow these steps:

14.It may be necessary to make minor adjustments to the preset adjustment screw settings to achieve maximum power. If experiencing problems with the unit producing maximum power, follow the procedure in Section 2.6 (Adjusting the Fuel Regulator).

Figure 1.4 - Demand Regulator

NOTE:

The primary regulator for the propane supply is NOT INCLUDED with the generator. A fuel pres- sure of 11 to 14 inches of water column (0.6 psi) to the fuel inlet of the generator MUST BE SUP-

PLIED.

1.

Turn OFF the main gas supply.

2.

Remove the engine air in baffle located on the left

 

hand side of the battery compartment. Two M6

 

screws are located on top of the baffle and two

 

M6 screws are located on the inside of the baffle

IDLE CIRCUIT PORT

 

OUTLET PORTS

 

FUEL HOSE

 

BRASS HOSE

 

FITTING

U

BRASS HOSE

T

FITTING

1

TAP

 

1/8 NPT

 

ADJUSTER

 

SCREWS

SMALL

FUEL JET

REGULATOR HOUSING PORT

 

towards the back.

3.

Remove the small hose clamp and hose from the

 

fuel regulator. It may be necessary to pry the hose

 

off of the brass fitting using a screw driver to gen-

 

tly lift up the hose edge.

4.

Remove the brass hose fitting screwed into the

 

fuel regulator.

5.

Locate and identify the brass idle jet. This will be

 

located in the fuel regulator casting facing the

 

front of the unit.

6.

Remove the idle jet from its holding location.

7.

Place the idle jet, thread side first, into the

 

threaded hole originally occupied by the brass

 

hose fitting.

8.

Using a short No. 2 Phillips screw driver, thread

 

the idle jet into the regulator casting. DO NOT

 

OVER TIGHTEN.

9.

Apply thread sealant to the threads of the hose fit-

 

ting and replace it into the regulator body.

10.

Re-attach the small hose and hose clamp and

 

tighten as necessary.

11.

Replace the engine air in baffle using the four M6

 

screws.

12.

Identify both brass adjustment screws on the reg-

 

ulator.

NOTE:

One adjustment screw can be accessed from the front of the unit and the second can be accessed from the back of the unit enclosure by removing the plastic hole plug.

13.To adjust the system to run on LP fuel, turn the adjuster screw that can be accessed from inside the front of the unit, ¼ TURN CLOCKWISE. This should now set the system for maximum power and best performance.

1.10 LOCATION

1.10.1 GENERATOR

Install the generator set, in its protective enclosure, outdoors, where adequate cooling and ventilating air is always available. Consider these factors:

Install the unit where air inlet and outlet openings will not become obstructed by leaves, grass, snow, etc. If prevailing winds will cause blowing or drift- ing, consider using a windbreak to protect the unit.

Install the generator on high ground where water levels will not rise and endanger it.

Allow sufficient room on all sides of the generator for maintenance and servicing. A good rule is to allow three feet of space on all sides.

Where strong prevailing winds blow from one direction, face the generator air inlet openings to the prevailing winds.

Install the generator as close as possible to the fuel supply, to reduce the length of piping.

Install the generator as close as possible to the transfer switch. HOWEVER, REMEMBER THAT LAWS OR CODES MAY REGULATE THE DIS- TANCE.

The genset must be installed on a level surface. The base frame must be level within two (2) inches all around.

1.10.2 TRANSFER SWITCH

1.10.2.1 7 kW, 12 kW and 15 kW Units

The transfer switch shipped with this generator is enclosed in a NEMA 1 enclosure. This type of enclo- sure is intended for indoor use only. Follow these rules:

8 Generac® Power Systems, Inc.

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Contents Installation Introduction Authorized Dealer LocationTroubleshooting Post Installation Start-up AdjustmentsMaintenance Introduction Inside Front CoverGeneral Hazards Electrical Hazards ‹ Standards IndexProtection Systems UNPACKING/INSPECTIONBreaker for Bedrooms Generator 7 kW, Single Cylinder GH-410 Engine‹ 1.5.1 Generator Specifications‹ 1.5.2 Engine Fuel Requirements Recommendations Reconfiguring the Fuel SystemSystem SET LED Fuel Consumption2 12KW and 15KW, 990CC Engines Transfer SwitchLocation GeneratorBattery Installation BatteryBefore Initial START-UP Check Transfer Switch OperationElectrical Checks Generator Tests Under Load Checking Automatic OperationAdjusting the Regulator Natural GAS only Adjustment Screw1 7 KW Units Engine Governor AdjustmentVoltage Regulator Adjustment 2 12 KW and 15 KW Units‹ 3.2.1 Auto Position BREAK-IN ProcedureAutomatic Transfer Operation ‹ 3.2.2 OFF PositionManual Transfer Operation Sequence of Automatic Operation‹ 3.7.1 LOW OIL Pressure Switch Setting the Exercise Timer‹ 3.5.2 Transfer Back to Utility Power Source ‹ 3.7.2 High Temperature SwitchApproximate Crank Cycle Times Checking the Engine OIL Level‹ 3.7.4 Overspeed Changing the OIL Filter ‹ 4.3.2 OIL Change ProcedureChanging the Engine OIL ‹ 4.3.1 Engine OIL RecommendationsBattery Maintenance Spark PlugsAdjusting GH-410/GT-990 Valve Clearance Cooling System‹ 4.12.2 Return to Service OUT of Service Procedure‹ 4.12.1 Removal from Service Corrosion ProtectionService Schedule Be performed by the nearest Guardian Authorized DealerTroubleshooting Guide Problem Cause CorrectionElectrical Data Customer Battery Utility Battery Charger Utility Connection BCR SW1 Exploded Views and Parts Lists QTY Description Exploded Views and Parts Lists Circuit Breaker 40A X 2P Exploded Views and Parts Lists BOX GTS Load Center Exploded Views and Parts Lists COVER, 12 Position GTS Load Center 140 Sleeve Exploded Views and Parts Lists KNOB, AIR Cleaner 28 31 ADAPTOR, Engine Exploded Views and Parts Lists Stator 12KW Exploded Views and Parts Lists PIN, Piston D20 Exploded Views and Parts Lists SCREW, Taptite M6-1.0X8 Yellow Chrome Engine only Mounting Dimensions Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators MANUFACTURER’S Emission Control System Warranty Coverage Your Warranty Rights and ObligationsPURCHASER’S/OWNER’S Warranty Responsibilities Emission Control System Warranty Emission Related Parts Include the FollowingWarranty Schedule