Generac Power Systems 04389-2, 04456-2, 04390-2 owner manual QTY Description

Page 35

Section 7 — Exploded Views and Parts Lists

Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators

Enclosure – Drawing No. 0D3416-R

ITEM

PART NO.

QTY.

DESCRIPTION

 

ITEM

PART NO.

QTY.

DESCRIPTION

1

0C6140

1

ASSEMBLY, ENCLOSURE BASE

42

0D3037A

1

LATCH, QUARTER TURN NON-LOCKING

 

0D1901

1

ASSEMBLY, ENCLOSURE BASE (7KW)

43

0A2115

4

WASHER NYLON .250"

2

0C6735

2

SUPPORT, ROOF FOLDING

44

022097

9

WASHER LOCK M6-1/4"

3

0C7061

1

ENCLOSURE, FRONT

45

022473

4

WASHER FLAT ¼" ZINC

4

0C7062

1

ENCLOSURE, EXHAUST SIDE

46

036261

14

RIVET POP .125 X .129-.133/#30

 

0C7062A

1

ENCLOSURE, EXHAUST SIDE (7KW)

47

047411

12

SCREW HHC M6-1.0 X 16 G8.8

5

0C7063

1

ENCLOSURE, SIDE & BACK

48

043116

5

SCREW HHC M6-1.0 X 12 G8.8

 

0C7063A

1

ENCLOSURE, SIDE & BACK (7KW)

 

 

043116

6

SCREW HHC M6-1.0 X 12 G8.8 (7KW)

6

0C7064

1

ENCLOSURE, ROOF

49

0D3700

18

NUT, LOCKING FLANGE M6-1.0

7

0C7065

1

PANEL, ALTERNATOR DIVIDER

50

083512

11

SCREW TAPTITE M8-1.25 X 16 BP

 

0C7065A

1

PANEL, ALTERNATOR DIVIDER (7KW)

51

090388

36

SCREW TAPTITE M6-1.0 X 12 BP

8

0C8101A

1

PANEL, MUFFLER BOX SIDE

 

 

 

24

SCREW TAPTITE M6-1.0 X 12 BP (7KW)

 

0C8861

1

PANEL, MUFFLER BOX SIDE (7KW)

52

092120

2

NUT LOCK TRIC M6 X 1.0 Y/ZNC

9

0C8101B

1

COVER, MUFFLER BOX

54

0D3167

1

GASKET, BATTERY SUPPORT BRACKET

 

0C8862

1

COVER, MUFFLER BOX (7KW)

55

0A3328

1

PLUG, PLASTIC 0.593

10

0C8283

1

GASKET, DOOR SEAL

56

055414

1

LUG SLDLSS #2-#8X17/64 CU

11

0C8284A

1

FOAM, BACK ENCLOSURE

57

092079

1

SCREW TAPTITE M6-1.0X25 BP

12

0C8284B

1

FOAM, ROOF ENCLOSURE

58

0A1658

2

L/WASH SPECIAL ¼

13

0C8284C

1

FOAM, FRONT ENCLOSURE

59

0C2937

1

BRACKET, BATTERY HOLD DOWN (7KW)

14

0C8285

1

BRACKET, BATTERY SUPPORT

60

086729

1

CONTACTOR, STARTER (7KW)

15

0C8899A

1

PAD, 24"X48" WITH MOUNTING HOLES

61

0388040AJ0

1

CABLE, #6 RED BATTERY 38.5"

16

0D1128

1

PANEL, ENGINE DIVIDER

62

022127

2

NUT HEX 1/4-20 STEEL (7KW)

 

0D1128A

1

PANEL, ENGINE DIVIDER (7KW)

63

022129

4

WASHER LOCK 5/16

17

0E4244

1

BAFFLE, INTAKE

 

 

022129

5

WASHER LOCK 5/16 (7KW)

 

0D1605A

1

BAFFLE, INTAKE (7KW)

64

074908

8

SCREW TAPTITE M5-0.8 X 10 BP

18

0D1606

1

HOUSING, FAN

65

0D2346

1

HARNESS, ENGINE

 

0D5264

1

BAFFLE, EXHAUST (7KW)

 

 

0D2345

1

HARNESS, ENGINE (7KW)

19

0D1839

2

BRACKET, TOP SUPPORT

66

023484F

1

BUSHING, SNAP SB-1000-12

20

0D1840

2

BRACKET, BOTTOM SUPPORT

67

022142

1

SCREW HHC 5/16-18 X 3/4 G5 (7KW)

21

0D2425

1

DUCT, BASE AIR

68

0A7836

2

RIVET,1/8" X 0.126" - 0.375" LSH POP

22

0D2588

1

GASKET, FRONT DIVIDER

69

0A8475

2

L/WASH SPECIAL #10

 

0D2588A

1

GASKET, FRONT DIVIDER (7KW)

70

0912970069

1

ASSEMBLY, ROOF / DOOR GROUND WIRE

23

0D2676

1

COVER, FRONT EXHAUST ENCLOSURE

71

0912970070

2

ASSEMBLY, ROOF / DOOR GROUND WIRE

24

0D2677

1

COVER, BACK EXHAUST ENCLOSURE

72

055450

2

PLUG PLASTIC 1.375

25

0D2979B

2

CLOTH, HARDWARE 266.7mm x 146mm

73

0D2023

10.5

GASKET, CLIP-ON SELF GRIPPING

 

0D2979B

3

CLOTH, HARDWARE 266.7mm x 146mm

74

0D3701

1

PLATE, "HOT"

 

 

 

(7KW)

75

0D3472

1

GROMMET 2.75 X 1/16

26

0D2979C

1

CLOTH, HARDWARE 543mm x 146mm

76

0C8742

1

EXTERNAL CONNECTION BOX

27

0D2979D

1

CLOTH, HARDWARE 266.7mm x 387.4mm

77

0C8911

1

POWER BLOCK

 

0D2979E

1

CLOTH, HARDWARE (7KW)

78

0D8442

1

HARNESS GENERATOR TO EXTERNAL

28

0E4245

1

FOAM, FRONT INTAKE BAFFLE

 

 

 

 

CONNECTION BOX

 

0D3058A

1

FOAM, FRONT INTAKE BAFFLE (7KW)

 

 

0D8652

1

HARNESS GENERATOR TO EXTERNAL

29

0E4245A

1

FOAM, TOP INTAKE BAFFLE

 

 

 

 

CONNECTION BOX (7KW)

30

0E4245B

1

FOAM, BACK INTAKE BAFFLE

79

036937

2

SCREW PPHM #10-32 X 1

 

0D3058C

1

FOAM, BACK INTAKE BAFFLE (7KW)

80

022152

5

WASHER LOCK #10

31

0D3057D

1

FOAM, BACK ENCL. STRIP

81

051713

2

WASHER FLAT M5

32

0D3059A

1

FOAM, EXHAUST SIDE ENCLOSURE END

82

022158

5

NUT HEX #10-32 STEEL

33

0D3059B

1

FOAM, EXHAUST SIDE ENCLOSURE

83

0D3031

1

FUEL LINE, 3/4"OUTDOOR (NOT SHOWN)

 

 

 

FRONT

84

026850

1

WASHER SHAKPROOF EXT 1/4 STEEL

34

0D3059C

1

FOAM, EXHAUST FAN HOUSING

85

049813

1

NUT HEX M6-1.0 G8 YELLOW CHROME

35

0D7176

24

WASHER, SELF LOCKING

86

0D2537A

1

HINGE, LIFT OFF, TYPE A KNUCKLE

 

 

22

WASHER, SELF LOCKING (7KW)

87

0D2538A

1

HINGE, LIFT OFF, TYPE B KNUCKLE

36

0D3059D

1

FOAM, FRONT EXHAUST ENCLOSURE

88

047411

2

SCREW HHC M6-1.0 X 16 G8.8

 

 

 

COVER

89

0A2311

1

SCREW SWAGE 1/4-20 X 1

37

0D3059E

1

FOAM, BACK EXHAUST ENCLOSURE

90

043107

4

SCREW HHC M8-1.25 X 25

 

 

 

COVER

91

022145

8

WASHER FLAT 5/16

38

0C7781

2

DOOR, PAWL

92

045771

4

NUT HEX M8-1.25

39

0D3037

1

LATCH, QUARTER TURN LOCKING

93

0C3906

2

SELF-ALIGN SCREW M6 HH

40

0D2537

1

HINGE, LIFT OFF, TYPE A PIN

94

0E4321

1

PANEL, EXHAUST ALIGNMENT

41

0D2538

1

HINGE, LIFT OFF, TYPE B PIN

 

 

 

 

 

Generac® Power Systems, Inc. 33

Page 34 Page 36
Image 35
Page 34 Page 36
Contents Installation Authorized Dealer Location IntroductionIntroduction Inside Front Cover Post Installation Start-up AdjustmentsMaintenance TroubleshootingGeneral Hazards ‹ Standards Index Electrical HazardsBreaker for Bedrooms UNPACKING/INSPECTIONProtection Systems 7 kW, Single Cylinder GH-410 Engine Generator‹ 1.5.2 Engine Specifications‹ 1.5.1 Generator Fuel Consumption Reconfiguring the Fuel SystemSystem SET LED Fuel Requirements RecommendationsGenerator Transfer SwitchLocation 2 12KW and 15KW, 990CC EnginesBattery Battery InstallationElectrical Checks Check Transfer Switch OperationBefore Initial START-UP Checking Automatic Operation Generator Tests Under LoadAdjustment Screw Adjusting the Regulator Natural GAS only2 12 KW and 15 KW Units Engine Governor AdjustmentVoltage Regulator Adjustment 1 7 KW Units‹ 3.2.2 OFF Position BREAK-IN ProcedureAutomatic Transfer Operation ‹ 3.2.1 Auto PositionSequence of Automatic Operation Manual Transfer Operation‹ 3.7.2 High Temperature Switch Setting the Exercise Timer‹ 3.5.2 Transfer Back to Utility Power Source ‹ 3.7.1 LOW OIL Pressure Switch‹ 3.7.4 Overspeed Checking the Engine OIL LevelApproximate Crank Cycle Times ‹ 4.3.1 Engine OIL Recommendations ‹ 4.3.2 OIL Change ProcedureChanging the Engine OIL Changing the OIL FilterSpark Plugs Battery MaintenanceCooling System Adjusting GH-410/GT-990 Valve ClearanceCorrosion Protection OUT of Service Procedure‹ 4.12.1 Removal from Service ‹ 4.12.2 Return to ServiceBe performed by the nearest Guardian Authorized Dealer Service ScheduleProblem Cause Correction Troubleshooting GuideElectrical Data Customer Battery Utility Battery Charger Utility Connection BCR SW1 Exploded Views and Parts Lists QTY Description Exploded Views and Parts Lists Circuit Breaker 40A X 2P Exploded Views and Parts Lists BOX GTS Load Center Exploded Views and Parts Lists COVER, 12 Position GTS Load Center 140 Sleeve Exploded Views and Parts Lists KNOB, AIR Cleaner 28 31 ADAPTOR, Engine Exploded Views and Parts Lists Stator 12KW Exploded Views and Parts Lists PIN, Piston D20 Exploded Views and Parts Lists SCREW, Taptite M6-1.0X8 Yellow Chrome Engine only Mounting Dimensions Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators PURCHASER’S/OWNER’S Warranty Responsibilities Your Warranty Rights and ObligationsMANUFACTURER’S Emission Control System Warranty Coverage Emission Related Parts Include the Following Emission Control System WarrantyWarranty Schedule
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