Generac Power Systems 55 PANEL, TOP Control, Tension Spring, Circuit Breaker 3 X, Washer Lock M3

Page 81

Section 9

Exploded Views / Part Numbers

ITEM

PART NO. QTY.

DESCRIPTION

 

ITEM

PART NO. QTY.

DESCRIPTION

1

0C2375

2

SCREW HHC M8-1.25 X 90 G8.8

32

055440

2

SCREW HHC M5-0.8 X 25 G8.8

2

022145

2

WASHER FLAT 5/16-M8 ZINC

33

0D9377

1

PANEL, TOP CONTROL

3

029459

2

TENSION SPRING

34

054502

1

CIRCUIT BREAKER 3 X 1

4

075215

2

WASHER, SPRING CENTER

35

031879

4

WASHER FLAT #4 ZINC

5

052858

6

NUT LOCK FL M8-1.25

36

043182

4

WASHER LOCK M3

6

047411

7

SCREW HHC M6-1.0 X 16 G8.8

37

051714

4

NUT HEX M3-0.5 G8 YEL CHR

7

022097

13

WASHER LOCK M6-1/4

38

092234

1

ASSY POTTED RV CNTL

8

022473

10

WASHER FLAT 1/4-M6 ZINC

39

049226

5

WASHER LOCK M5

9

080925

8

WASHER NYLON .404

40

051716

3

NUT HEX M5-0.8 G8 YEL CHR

10

0D9921

4

STANDOFF, 1/2" HEX

41

023484R

2

BUSHING SNAP

11

066849

2

SCREW HHTT M5-0.8 X 16

42

0D3700

1

NUT FLANGE M6-1.0 NYLOK

12

066386

1

ASSY, BRUSH HOLDER

43

0D9378

1

PANEL, BOTTOM CONTROL

13

0C9674

1

BEARING CARRIER, UP

44

052619

1

SCREW HHC M5-0.8 X 20 G8.8

14

0E0363H

1

STATOR ASSEMBLY (5.5 KW ONLY)

45

075476

2

SCREW PPHM M4-0.7 X 16

 

0E0364H

1

STATOR ASSEMBLY (6.5 KW ONLY)

46

065795

1

RECTIFIER-BATTERY CHARGE

 

0E0362H

1

STATOR ASSEMBLY (7.5 KW ONLY)

47

0C2174

1

RELAY 12V 25A SPST

15

073159

1

BEARING BALL

48

092120

4

NUT LOCK TRIC M6 X 1.0 Y/ZNC

16

077005H

1

ROTOR ASSEMBLY (5.5 KW ONLY)

49

049721

2

SCREW HHC M6-1.0 X 35 G8.8 BLK

 

077004H

1

ROTOR ASSEMBLY (6.5 KW ONLY)

50

0A1658

2

WASHER LOCK SPECIAL 1/4"

 

073163H

1

ROTOR ASSEMBLY (7.5 KW ONLY)

51

0742600146

1

WIRE ASM GRD STD CONN.

17

031971

1

BEARING

52

049813

4

NUT HEX M6 X 1.0 G8 YEL CHR

18

077006

4

STUD,RV STATOR D/C

53

023484D

1

BUSHING SNAP

19

0C9675

1

BEARING CARRIER, LOW

54

0742600151

1

GROUND WIRE C/PNL TO STUD V-T

20

0A5351

1

NYLON SLIDE

 

 

 

 

RV

21

073146

2

SLIDE, NYLON

55

084867

1

RUBBER U-CHANNEL

22

0C1878

2

SUPPORT, SLIDE

56

043181

2

SCREW PHM M3-0.5 X 10MM

23

075242

4

SPRING, GEN. MOUNT

57

075210A

1

BLOCK 1 POSITION

24

075237

4

WASHER, SPRING CENTER

58

022264

2

WASHER LOCK #8-M4

25

090145

1

CIRCUIT BREAKER 30 X 1 (5.5 & 6.5

59

051715

2

NUT HEX M4-0.7 G8 YEL CHR

 

 

 

KW ONLY)

60

0C7605

2

SCREW HHC M5-0.8 X 60 G8.8

 

0E1529

1

CIRCUIT BREAKER 35 X 1 (7.5 KW

61

083049

1

ASY POTTED REG W/FIN

 

 

 

ONLY)

62

089047

2

SPACER .25 X .43 X .55 ST/ZNC

26

090144

1

CIRCUIT BREAKER 20 X 1 (5.5 KW

63

075234

1

RESISTOR WW LUG 1R 5% 25W

 

 

 

ONLY)

64

0A2053

1

SCREW HHC M6-1.0 X 65 G8.8

 

090145

1

CIRCUIT BREAKER 30 X 1 (6.5 KW

65

058000K

2

NUT TRIC M5 X .8

 

 

 

ONLY)

66

0D8941

1

COMPARTMENT, AIR BOX

 

0E1529

1

CIRCUIT BREAKER 35 X 1 (7.5 KW

67

029451A

2.3 FT.

TAPE, 1/2" X 1/16" CLOSED CELL

 

 

 

ONLY)

68

0E0583

1

WIRE HARNESS, QP RV (GASOLINE

27

025105

4

SCREW RHM 6-32 X 1/4 SIMS

 

 

 

 

ONLY)(NOT SHOWN)

28

0A9611

1

FUSE 7.5 AMP

 

 

0E1812

1

WIRE HARNESS, QP RV (LP ONLY)

29

032300

1

HOLDER FUSE

 

 

 

 

(NOT SHOWN)

30

092113

1

SWITCH SPDT ON-MOM-ON

69

0E1375

1

WIRE ASS'Y STARTER TO C/PNL

31

087798

1

SWITCH 6A SPDT

 

 

 

 

(NOT SHOWN)

Page 79

Image 81
Contents Diagnostic Repair Manual Replacement Parts SafetyTable of Contents Section Exploded Views / Part Numbers Section Specifications & ChartsMagnetism Electromagnetic FieldsElectromagnetic Induction More Sophisticated AC Generator Simple AC GeneratorGenerator Operating Diagram Field Boost Generator AC Connection SystemLine Breakers 120 Volts only Reconnection for Dual Voltage Output Connection for 120 Volts OnlyStator Assembly Rotor AssemblyBrush Holder Battery Charge ComponentsExcitation Circuit Components GeneralCrankcase Breather Adjustment ProcedureVoltage Regulator DescriptionInstall oil vapor collector and retainer Install BreatherControl Panel Component Identification Check BreatherEffects of Dirt and Moisture Cleaning the GeneratorInsulation Resistance Testers Drying the GeneratorStator Insulation Resistance Brushing and Vacuum CleaningCloth or Compressed AIR Stator SHORT-TO-GROUND TestsTesting Stator Insulation Testing Rotor InsulationTesting Rotor Insulation MegohmmeterVOM MetersMeasuring AC Voltage Measuring DC VoltageMeasuring AC Frequency Measuring CurrentMeasuring Resistance Ohms LAW Electrical UnitsAmpere VoltIntroduction Operational AnalysisCircuit CONDITION- Rest Circuit CONDITION- Priming Circuit CONDITION- Cranking Choke Heater CH Circuit CONDITION-RUNNINGCircuit CONDITION- Shutdown Sure Switch LOP Circuit CONDITION- Fault ShutdownRecommended Battery BatteryBattery Cables Engine Controller Circuit BoardFuel Primer Switch START-STOP SwitchAMP Fuse Starter Contactor Relay Starter Motor Troubleshooting Flowcharts Troubleshooting Flowcharts Troubleshooting Flowcharts Troubleshooting Flowcharts Troubleshooting Flowcharts Troubleshooting Flowcharts Troubleshooting Flowcharts Troubleshooting Flowcharts Troubleshooting Flowcharts Troubleshooting Flowcharts Troubleshooting Flowcharts Test 1- Check NO-LOAD Voltage Frequency ProcedureTest 2- Check Engine Governor DiscussionTest 3- Test Excitation Circuit Breaker Governor AdjustmentTest 4- Fixed Excitation TEST/ROTOR AMP Draw If continuity was indicated, go to TestRe-connect Wire 11 and Wire 22 to the Voltage Regulator Test 5- Wire ContinuitySet the VOM to measure AC voltage Set a VOM to its Rx1 scaleTest 6- Check Field Boost Test 7 Test Stator DPE WindingIf field boost checks good, replace the Voltage Regulator Across Wires Ohms Test 8- Check Sensing Leads / Power Windings11S 22S Model OhmsTest 10 Check Brushes & Slip Rings Test 9- Check Brush LeadsTance Tests Procedure Test 11- Check Rotor AssemblyTest 12 Check Main Circuit Breaker Replace the Rotor if it fails the testTest 16 Check Battery Charge Rectifier Test 15 Check Battery Charge OutputBattery Charge Rectifier BCR is a full wave rectifier Test 13- Check Load Voltage FrequencyShort to Ground 10. Battery Charge RectifierSet a VOM to read battery voltage 12 VDC Test 19- Test Primer SwitchAlso see Fuel Primer Switch, Test 18 TRY Cranking the Engine13. The LPG Fuel Solenoid FS Test 20- Check Fuel PumpTest 22- Check Battery & Cables Test 23- Check Power Supply to Circuit BoardTest 21- Check 7.5 AMP Fuse 17. Start-Stop Switch Test 24 Check START-STOP SwitchSet a VOM to measure DC voltage 12 VDC Test 26- Check Starter Contactor RelayTest 26A Check Starter Contactor Test 27 Check Starter MotorConditions Affecting Starter Motor Performance Tools for Starter Performance Test Checking the PinionMeasuring Current TachometerTest 28- Check Fuel Supply Testing Starter MotorTest Bracket Remove Starter MotorDiscussion LPG Models 28 LP Gas Carburetion DiagramTest 30 Check Wire Test 29 Check Wire 14 Power SupplyBattery voltage is not measured, proceed to Step Crank the engine. The meter should indicate battery voltageTest 32 Check Ignition Spark Test 31 Check Fuel Solenoid Gasoline ModelsConclusion No cylinder is weakest of the two cylinders Cylinder Balance TestTest 33 Check Spark Plugs Test 34 Check and Adjust Ignition Magnetos37. Setting Ignition Magneto Armature Air Gap Adjusting Valve Clearance Test 35 Check Valve AdjustmentChecking Flywheel Magnet Flywheel KEYInstall Rocker ARM Cover Test 36 Check CarburetionTest 37 Check Choke Solenoid 43. Connector Down Test / Compression Test Adjust the regulated pressure on the gauge to 80 psiRepeat Steps 1 through 8 on remaining cylinder Check CompressionTest 39 Check OIL Pressure Switch Test 40 Test OIL Temperature SwitchIf all steps check GOOD, go to Test Test 41 Test Choke Heater Test 42 Check LPG Fuel SolenoidShort to Ground 49. Fuel Solenoid ENCLOSURE/PANEL Removal Major DisassemblyStator Removal Rotor RemovalBelt Tensioning Engine RemovalStarter Removal FLYWHEEL/MAGNETO Removal Page Section Exploded Views / Part Numbers Part NO. QTY Description Enclosure Drawing No E1011-B QTY Description Sheet Metal Drawing No E1012-E Flywheel Assy GT-990 QTY DescriptionControl Panel Drawing No E1013-A Switch Spdt ON-MOM-ON Wire ASM GRD STD ConnSwitch 6A Spdt Not Shown PANEL, TOP ControlTwin Engine Drawing No E1014-B ASSEMBLY, Breather ASSEMBLY, Crankcase RVASSEMBLY, Head #1 ASSEMBLY, OIL Fill CAPLP Regulator Drawing No E1530 Washer Flat M4 CASTING, Twin Regulator HousingSOLENOID, Twin Regulator SPRING-SOLENOID PlungerSpecifications & Charts Nominal Resistances of Generator Windings AT 68F Generator SpecificationsEngine Speeds and Voltage Specifications Page Electrical Data Electrical Data PO BOX 297 WHITEWATER, WI

65, 75, 55 specifications

Generac Power Systems has established itself as a leader in power generation, offering a range of high-performance generators suited for residential and commercial applications. Among its lineup, the Generac 55, 65, and 75 kW generators stand out for their reliability, efficiency, and advanced features.

The Generac 55 kW generator is designed to provide a powerful backup solution for medium to large homes or small businesses. It features a robust engine that delivers dependable performance while maintaining fuel efficiency. One of its key characteristics is the True Power Technology, which produces clean and stable power, ensuring that sensitive electronic devices run smoothly without risk of damage. This generator is equipped with a fully automatic transfer switch, allowing for seamless power transition during outages, with minimal disruption.

Moving to the 65 kW model, it offers increased capacity while retaining the fundamental qualities of the 55 kW version. This unit is particularly suited for larger homes or commercial applications that require greater power demands. The 65 kW generator utilizes Generac’s G-Force engine, known for its durability and reduced maintenance needs. Advanced features such as remote monitoring capabilities allow users to check the generator's status from anywhere, providing peace of mind and convenience.

The 75 kW generator takes performance to the next level, making it ideal for even more significant power needs. It is engineered for both quiet operation and enhanced performance, accommodating a wide range of requirements from residential to larger commercial operations. The 75 kW model includes a full-load voltage regulation system that maintains stable power output under varying loads, safeguarding appliances and equipment.

All three models incorporate advanced air-cooled technology, which enhances their efficiency and operational lifespan. Additionally, their corrosion-resistant enclosures ensure durability even in harsh weather conditions, making them suitable for diverse environments. The intuitive LCD display on each unit provides critical information, including runtime hours and maintenance reminders, empowering users with easy access to the generator's performance data.

Overall, Generac Power Systems' 55, 65, and 75 kW generators represent a commitment to quality, reliability, and innovation in backup power solutions. They are designed to meet the demands of modern power consumption while ensuring peace of mind through robust engineering and advanced technology. Whether for home use or commercial applications, these generators provide an effective means to stay prepared for unexpected power outages.