Generac Power Systems 30, 20, 25 owner manual Maintenance Level

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Standby Generator Sets

Service Schedule

Maintenance

Level 1

 

Level 2

 

Level 3

 

Level 4

 

Tasks

Recom-

Task

Required

Task

Required

Task

 

Task

 

mended

Comp.

to be done

Comp.

to be done

Comp.

Required

Comp.

 

to be done

(Date-

3 months/

(Date-

Semi-

(Date-

to be done

(Date-

 

monthly

In itials)

Break-in

Initials)

annually

Initials)

Annually

Initials)

 

10 Hrs.

 

30 Hrs.

 

50 Hrs.

 

100 Hrs.

 

13.Initiate an automatic start and transfer of the unit to

site load and exercise it for at least 1 hour looking for leaks, loose connections or components, and abnormal operating conditions. Correct as necessary.

14.Start and exercise the unit at full rated load (use a

load bank if the site load is not enough) for at least 2 hours looking for leaks, loose connections or components, and abnormal operating conditions. Correct as necessary.

15. Change the engine oil.

16.Replace the engine oil filter(s).

17.Replace the engine air filter(s).

18.Replace the engine fuel filter(s) on diesel engine driven units and re-prime the fuel system.

19.Check the engine spark plugs on gas engine driven units. Clean and re-gap or replace as necessary.

20.Perform a 5 minute no-load operational run of the unit looking for any post service problems.

21.Return the unit to standby

setup for operation when required.

11-3

05/06 C .Rev SrvSchd002

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Contents 6L 20/25/30 kW Models Standby Generator Sets Table of Contents  Warning   Electrical Hazards  Introduction ‹ Operation and Maintenance‹ HOW to Obtain Service ‹ Read this Manual ThoroughlyIdentification Record ‹ Data LabelEngine OIL Recommendations Equipment DescriptionCoolant Recommendations Engine Protective Devices ‹ Natural GAS Fuel System Fuel System‹ Fuel Requirements ‹ LP Fuel SystemSpecifications ‹ Reconfiguring the Fuel System ‹ Cold Weather KIT‹ 3-PHASE Alternators Alternator Power Winding Connections‹ FOUR-LEAD, SINGLE-PHASE Stator Generator AC Lead ConnectionsPreparation Before START-UP InstallationInitial Inspection for Genset Startup START-UP Checklist ‹ Preparation for START-UP‹ Engine START-UP and Transfer Operating Unit with Manual Transfer SwitchGenerator Control Operation ‹ Retransfer and ShutdownCooling System Maintenance Performed by Service FacilitiesChecking Fluid Levels ‹ Exercise System ‹ Battery Fluid‹ Check Battery ‹ Inspect Cooling System‹ Changing Engine OIL ‹ Changing the Engine AIR Cleaner ‹ Coolant Change‹ Spark Plugs Miscellaneous Maintenance Service Schedule Service Maintenance Interval InformationLevel Maintenance Level Troubleshooting Guide Problem Cause CorrectionStandby Generator Sets Standby Generator Sets Standby Generator Sets Standby Generator Sets Page Housing Blower LG Pilot Page Screw Phtt M4-0.7 X 12 ZYC Page Components Included in 0G4577E Page Radiator Support LH Side 1.6L Page Mounting Base 1.6L 2007 C1 Page Battery TRAY, C1 & C2 Page Engine Generac 1.6L NG Page ASM Motor Stepper Page Elbow 90D 3/4 NPT Page Rear Intake Wrap 1.6L C1 Page Muffler C1 Page Page Page Page Page Page Page Page Page Page Page Page Page Page 04/07 a .Rev BackPg001