Dixon ZTR 6023, 13090-0601 manual Troubleshooting

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TROUBLESHOOTING

1.ENGINE WON’T TURN OVER

Mower blades engaged- - - - - - - - - - - - - - - - - - - - - - -disengage blades Drive not in neutral - - - - - - - - - - - - - - - - - - move control levers to neutral “OUT” Breaker trips- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - reset breaker Dead battery- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - charge or replace Solenoid- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -consult dealer Ignition switch- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -consult dealer Starter- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -consult dealer Parking brake not on- - - - - - - - - - - - - - - - - - - - -engage parking brake

2.ENGINE WILL TURN OVER BUT WON’T START

No fuel- - - - - - - - - - - - - - - refuel and/or clean or replace fuel filters Over or under choked - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -adjust choke Spark plug not firing- - - -check spark plug/condition or reset gap* Carburetor maladjustment- -reset carburetor adjustment/consult dealer Ignition switch- - - - - - - - - - - - - - consult dealer for carburetor service

3.HARD TO START ENGINE

Fuel line clogged- - - - - - - - - - - - - clean fuel line and check fuel filter Faulty fuel pump- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -consult dealer Over or under choke- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -adjust choke Spark plug wire loose or grounded- - - - - - - - -check spark plug wire Spark plugs faulty /improperly gapped- - - -check plugs/condition/reset gap* Electronic ignition defective- - - - - - - - - - - - - - - - - - - - - - - - -consult dealer Dirty or maladjusted carburetor- - - - - - - - readjust */consult dealer for service

4.ENGINE STARTS BUT CUTS OUT

Water in fuel- - - - - - - - - - - - - - - -drain old fuel-replace with new fuel Clogged fuel line- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -check fuel filter Fuel tank vent plugged- - - - - - - - - - - - - - - - - - - - - - - - - - - -clean fuel line Faulty fuel pump- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - check vent Engine dies when control levers moved “IN”- - - - - - - - - - - - -release parking brake

5.ENGINE KNOCKS

Low oil level- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - check and add oil Ignition timing off- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -consult dealer Fuel octane too low- - - - - - - - - - - - - - - - -drain and replace with higher octane fuel Over heated engine- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - shut off and allow to cool

6.ENGINE IDLES POORLY

Carburetor maladjustment- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - consult dealer Improper spark plug gap- - - - - - - - - - - - - - - - - - - - - - - - - - - - - -check and re-gap plug* Choke stuck on- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - check or adjust

*See engine manual for adjustments

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Contents OPERATOR’S Manual Important Read Carefully Index Safety Safety Alert Symbol General Operation General Operation Slope Operation Do not mow itChildren Never allow children to operate the mowerService Service Dixon Limited Warranty Policy Commercial Models Specifications Series Forward MountSeat Adjustment Instructions SeriesControls Control LeversParking Brake To SET Parking BrakeMower Blade Switch Choke Control LeverThrottle Control Lever Circuit BreakerTowing Operation InstructionsBefore Operating Mower Interlock Switch Test Starting Instructions cold engine Starting Instructions engine has been operated Mowing Instructions To Free Wheel Machine Unlock transmission for towing Grass Height and Cutting Suggestions Care and Maintenance Maintenance ScheduleEngine BatteryTires Mower Blades Lubrication BeltsScalper Roller Bolts Hydrostatic Transmission Checking & Replenishing OIL in Hydrostatic TransmissionParking Brake Adjustment Check Deck Drive Gearbox Fluid Level Changing the Fluid in Deck Drive GearboxHydrostat Drive Belt Tension Adjustment Steering Control Adjustments To adjust neutralSteering Control Adjustments To adjust in position of the steering controlsAdjusting for Straight Forward Tracking Tilting the Deck see diagram-page37 Lower & Reattach the DECKsee diagram-pageDown Hanger Engaged Position Leveling the Deck Deck Spindle Belt Diagram TOP View Troubleshooting Engine Backfires Standard Service Parts List Model ZTROwner Information ZTRMowers