Dixon 13090-0601, ZTR 6023 manual Engine Backfires

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TROUBLESHOOTING

7.ENGINE SOMETIMES SKIPS AT HIGHER SPEED

Incorrect ignition timing- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - consult dealer Carburetor maladjusted- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -readjust carburetor Faulty spark plugs- - - - - - - - - - - - - - check spark plug or condition and reset gap* Bouncing off seat safety switch- - - - - - - - - - - - - - - - - - - -slow down on rough terrain

8.ENGINE OVERHEATED

Air intake screen or fins clogged- - - - - - - - - - - - - - - - - clean intake screen and fins Fuel mixture too lean- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - consult dealer Oil level too low or too high- - - - - - - - - - - - - - - - - - - - - - - - - - - adjust oil level Improper ignition timing- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -consult dealer Running engine too slow- - - - - - - - - - - - - - - - - - - - - - - - - -run engine faster

NOTE: Always mow at full throttle setting!

9.ENGINE BACKFIRES

Carburetor maladjustment- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -consult dealer

10.ENGINE RUNS BUT MOWER WON’T MOVE FORWARD

Free wheel levers engaged- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -release levers Drive belt broken or slipping- - - - - - - - - - - - - - - - - - - - - - -replace drive belt Shift linkage cable disconnected- - - - - - - - - - - - - - - - - - - - - - - - -reconnect Transmission shift arm disconnected- - - - - - - - - - - - - - - - - - - -reconnect Transmission oil low- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- - - -add oil Transmission locks in free wheel position- put in lock position(see pg.23) Hydrostat oil filter plugged- - - - - - - - - - - - - - - - - - - - - - - - - - - - replace filter Bad transmission- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - consult dealer Gear mating transmission/gearbox disconnected- - - - - - -consult dealer Air in transmission- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - bleed air Not enough tension on drive belt- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -check belt

11.MOWER LOSES POWER OR TRANSMISSION OVERHEATS

Hydrostat transmission oil too low or high- - -add oil or drain as needed Transmission damage- - - - - - - - - - - - - - - - - - - - - - - - - - - - - --consult dealer Transmission blowing oil out cap- - - - overfilled or water contaminated

12.ENGINE STALLS WHEN BLADES ARE ENGAGED

Operator not on seat- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -sit on seat Faulty interlock system- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -consult dealer Bad blade spindle bearing- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - consult dealer Deck drive belt not properly routed- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - reroute Blades blocked by foreign material- - - - - - - - - - - - - - - - - - - - - - - - - -clean under deck

*See engine manual for engine adjustments

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Contents OPERATOR’S Manual Important Read Carefully Index Safety Safety Alert Symbol General Operation General Operation Do not mow it Slope OperationNever allow children to operate the mower ChildrenService Service Dixon Limited Warranty Policy Commercial Models Series Forward Mount SpecificationsSeries Seat Adjustment InstructionsControl Levers ControlsTo SET Parking Brake Parking BrakeChoke Control Lever Mower Blade SwitchThrottle Control Lever Circuit BreakerBefore Operating Mower Operation InstructionsTowing Interlock Switch Test Starting Instructions cold engine Starting Instructions engine has been operated Mowing Instructions To Free Wheel Machine Unlock transmission for towing Grass Height and Cutting Suggestions Maintenance Schedule Care and MaintenanceTires BatteryEngine Mower Blades Scalper Roller Bolts BeltsLubrication Checking & Replenishing OIL in Hydrostatic Transmission Hydrostatic TransmissionParking Brake Adjustment Changing the Fluid in Deck Drive Gearbox Check Deck Drive Gearbox Fluid LevelHydrostat Drive Belt Tension Adjustment To adjust neutral Steering Control AdjustmentsTo adjust in position of the steering controls Steering Control AdjustmentsAdjusting for Straight Forward Tracking Lower & Reattach the DECKsee diagram-page Tilting the Deck see diagram-page37Down Hanger Engaged Position Leveling the Deck Deck Spindle Belt Diagram TOP View Troubleshooting Engine Backfires Model ZTR Standard Service Parts ListOwner Information ZTRMowers