Dixon 54BF Pump Belt, Deck Belt Installation, Replacing EZT E-Series Zeroturn Transaxle belt

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MAINTENANCE

Deck Belt Installation

NOTE: For ease in installing the deck belt, refer to the routing decal on the top of the deck.

1.Wrap the deck belt around the electric clutch pulley that is located on the engine shaft.

2.Route the belt forward and up onto the deck.

3.Place belt around spring loaded idler pulley.

4.Wrap the belt around the stationary idler pulley and around the mandrel housings.

5.Push inward on the idler arm and carefully route belt over stationary idler pulley. Once belt is properly routed, slowly release idler arm to tension belt.

6.Double check belt routing to make sure it matches the decal affixed to the deck, and the belt does not have any twist. Correct as needed.

7.Replace belt shields on both mandrel housings and secure with fasteners.

Pump Belt

Replacing EZT (E-Series Zeroturn Transaxle) belt

Park the mower on a level surface. Engage the parking brake.

EZT Belt Removal

NOTE: To maintain efficient cooling and not damage the EZTs, be careful of the fan blades when servicing the belt.

•Remove the deck belt (see Deck Belt Removal in this section of the manual).

•Create slack in the belt by removing the spring on the pump idler arm.

•The belt should now be able to be removed from the engine pulley and EZT pulleys.

EZT Belt Installation

•Wrap the EZT belt around the EZT pulleys

•Route the belt around the inside of the idler pulley.

•Wrap the belt around the engine pulley.

•Reattach the spring on the pump idler arm.

•Install clutch onto engine shaft (pulley side down), making sure key is installed. Align the clutch anti-rotation tab into slot on clutch. Secure clutch, install wire.

•Reinstall the deck belt onto the electric clutch (see Deck Belt Removal in this section of the manual).

1

2

8011-764

1.Clutch pulley

2.Deck belt

Belt routing, 54" deck belt

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Contents Operator Manual Page Table of Contents Page Introduction Manufacturing Number Good ServiceSymbols and decals Manual Performing any Safety Safety InstructionsGeneral Operation Never take passengers Slope Operation Personal Safety EquipmentChildren Safe Handling of Gasoline General Maintenance Risk of sparking Spark Arrestor TransportControl Locations ControlsMotion Control Levers Seat Adjustment Lever Bypass LinkageUnlocking Transmission Fuel Tank Ignition Switch Choke ControlThrottle Control Always use the high position to transport Blade SwitchCutting Height Adjuster Parking BrakeFuel Shut Off Valve FusesSteering TrainingStarting the Engine Before StartingPlace controls in neutral position USE Full Throttle When Mowing To remove cables, reverse order Weak BatteryRunning Mower deck’s anti-scalp rollers should be evenly adjustedOperating On Hills Mowing Tips Stopping the Engine Manual Transport Maintenance Schedule MaintenanceBefore After Year 100 Replacing battery BatteryTire Pressures Safety SystemFaulty adjustment can cause an accident Deck BeltDeck Belt Removal Replacing EZT E-Series Zeroturn Transaxle belt Deck Belt InstallationEZT Belt Installation Pump BeltBlade replacement Cutting BladesAnti-scalp Rollers Deck Leveling Adjusting the Mower DeckHardware CleaningUse protective glasses when cleaning and washing Caster WheelsLubrication Lubrication ScheduleGeneral Deck Spindles Wheel and Deck ZerksFront Wheel Mount Front Wheel BearingsTrouble Shooting Problem CauseMaintenance section Trouble Shooting Service StorageWinter Storage Schematic Standard Hardware Technical DataTorque Specifications Hex Head Cap ScrewsTransmission 966496201 966883101 EngineOverall dimensions 966496201 965883101 EquipmentProductivity 965883201 Engine 965883201 Conformity Certificates USA requirementsCE requirements Dixon ZTR Residential WarrantyStamp, sign Service JournalDelivery Service ActionAfter 10 hours Daily ServiceHour Service Service Journal At least once each year Action Date, mtr reading Stamp, sign Service Journal Page 115 337627R1 11/16/09

965883201, 965883101, 966496301, 54BF, 42BF specifications

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