Dixon D25K48YT TO REPLACE MOTION DRIVE BELT See Fig, To Check Brake, Front Wheel Toe-In/Camber

Page 23
TO REPLACE MOTION DRIVE BELT (See Fig. 39)

SERVICE AND ADJUSTMENTS

TO REPLACE MOTION DRIVE BELT (See Fig. 39)

Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest.

BELT REMOVAL -

1.Remove mower (See “TO REMOVE MOWER” section in this manual).

NOTE: Observe entire motion drive belt and position of all belt guides and keepers.

2.Disconnect clutch wire harness (A).

3.Remove anti-rotation link (B) on right side of tractor.

4.Removebeltfromstationaryidler(C)andclutchingidler(D).

5.Remove belt from centerspan idler (E).

6.Pull belt slack toward rear of tractor. Carefully remove belt upwards from transmission input pulley and over cooling fan blades (F).

7.Remove belt downward from engine pulley and around electric clutch (G).

8.Slide belt toward rear of tractor, off the steering plate

(H) and remove from tractor.

BELT INSTALLATION -

1.Install new belt from tractor rear to front, over the steer- ing plate (H) and above clutch brake pedal shaft (J).

2.Pull belt toward front of tractor and roll belt around electric clutch and onto engine pulley (G).

3.Pull belt toward rear of tractor. Carefully work belt down around transmission cooling fan and onto the input pul- ley (F). Be sure belt is inside the belt keeper.

4.Install belt on centerspan idler (E).

5.Installbeltthroughstationaryidler(C)andclutchingidler(D).

6.Reinstall anti-rotation link (B) on right side of tractor. Tighten securely.

7.Reconnect clutch harness (A).

8.Make sure belt is in all pulley grooves and inside all belt guides and keepers.

9.Install mower (See “TO INSTALL MOWER” section in

TO CHECK BRAKE

If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be serviced.

You may also check brake by:

1.Park tractor on a level, dry concrete or paved surface, depress brake pedal all the way down and engage parking brake.

2.Disengage transmission by placing freewheel control in “transmission disengaged” position. Pull freewheel control out and into the slot and release so it is held in the disengaged position.

The rear wheels must lock and skid when you try to manu- ally push the tractor forward. If the rear wheels rotate, then the brake needs to be serviced. Contact a qualified service center.

FRONT WHEEL TOE-IN/CAMBER

Your new tractor front wheel toe-in and camber is set at the factory and is normal. The front wheel toe-in and camber are not adjustable. If damage has occurred to affect the factory set front wheel toe-in or camber, contact a qualified service center.

TO REMOVE WHEEL (See Fig. 41)

Block up axle securely.

Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose).

Repair tire and reassemble.

On rear wheels only: align grooves in rear wheel hub and axle. Insert square key.

Replace washers and snap retaining ring securely in axle groove.

Replace axle cover.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot

this manual).

B A

G

H

and corrosion.

WASHERS

RETAINING

RING

AXLE COVER

 

C

D

J

 

E

F

02953 electric

SQUARE KEY (REAR

WHEEL ONLY)

Fig. 41

Fig. 39

23

Image 23
Contents D25K48YT Operators ManualII. SLOPE OPERATION SAFETY RULESSafe Operation Practices for Ride-OnMowers I. GENERAL OPERATIONGENERAL SERVICE V. SERVICEIII. CHILDREN IV. TOWINGSERVICE AND ADJUSTMENTS TABLE OF CONTENTSPRODUCT SPECIFICATIONS CUSTOMER RESPONSIBILITIESSlope Sheet UNASSEMBLED PARTSMower Mower Front WheelADJUST SEAT See Fig ASSEMBLYTOOLS REQUIRED FOR ASSEMBLY TO CHECK BATTERY See FigASSEMBLY Fig. 8 ATTACH FRONT LINK E See Fig 7. ATTACH REAR LIFT LINKS C See FigCHECK BRAKE SYSTEM CHECK TIRE PRESSURECHECK DECK LEVELNESS CHECK FOR PROPER POSITION OF ALL BELTSOPERATION KNOW YOUR TRACTOR TO USE THROTTLE CONTROL D See Fig HOW TO USE YOUR TRACTORTO SET PARKING BRAKE See Fig STOPPING See FigTO USE CRUISE CONTROL J See Fig TO ADJUST MOWER CUTTING HEIGHT See FigTO ADJUST GAUGE WHEELS See Fig K J LTO OPERATE ON HILLS SERVICE REMINDER/HOUR METERBEFORE STARTING THE ENGINE REVERSE OPERATION SYSTEM ROSPURGE TRANSMISSION TO START ENGINE See FigMOWING TIPS SCHEDULE MAINTENANCEMAINTENANCE GENERAL RECOMMENDATIONSBLADE REMOVAL See Fig BATTERYTRACTOR BLADE CAREV-BELTS TRANSAXLE MAINTENANCECLEAN AIR SCREEN ENGINEPluganyholesinmowerwithboltsandlocknuts CLEANINGIN-LINEFUEL FILTER See Fig DECK WASHOUT PORT See FigTO REPLACE MOWER BLADE DRIVE BELT See Fig SERVICE AND ADJUSTMENTSTO INSTALL MOWER TO REMOVE MOWER See FigTO LEVEL MOWER TO REMOVE WHEEL See Fig TO REPLACE MOTION DRIVE BELT See FigTO CHECK BRAKE FRONT WHEEL TOE-IN/CAMBERREPLACING BATTERY See Fig TO START ENGINE WITH A WEAK BATTERY See FigTO ADJUST CARBURETOR TO REMOVE HOOD AND GRILL ASSEMBLY See FigTO ADJUST THROTTLE CONTROL CABLE TO ADJUST CHOKE CONTROLENGINE OIL STORAGEOTHER FUEL SYSTEMCAUSE TROUBLESHOOTINGPROBLEM Loss of powerEngine continues to run when operBattery will not fires” when turn15 DEGREES MAX ONLY RIDE UP AND DOWN HILL NOT ACROSS HILLLIMITED WARRANTY