Dixon 501 manual Reverse procedure to re-install deck assembly, Cutter Blade Removal, Belt Tension

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CARE AND MAINTENANCE - MODEL 501

MOWER DECK SERVICE: CUTTER BLADE REMOVAL - BELT TENSION.

"CAUTION" The removal of the cutter blades for either sharpening or replacement is best accomplished by removing the deck assembly from the mower. Do not attempt to raise or lift the front of the mower unless proper safety equipment is available to support the mower. If you do not have the necessary equipment, entrust this task to your dealer.

DECK REMOVAL:

1.Remove front belt access cover from body. Stand in front of the mower, grasp lift quadrant lever, with left hand. Move lever to align with the (5th) hole from the bottom on the quadrant plate. At this time, connect brake link into hole on lift lever. Move lift lever toward lowest cut position and remove belt from the top of center deck hub assembly.

2.Remove the hair pin cotters from the ends of the deck support rods. Slide deck support rods from deck while supporting deck assembly with a suitable brace, or by the use of an assistant to hold the deck while rods are removed. Slide deck from under chassis.

3.Reverse procedure to re-install deck assembly.

CUTTER BLADE REMOVAL:

1.Carefully place deck assembly in a manner which will allow access to the blade bolts. Hold blade from turning while bolt is removed from the center of each hub assembly. "Caution" wear heavy, thick gloves when holding onto cutter blade, avoid the sharp edge of the blade.

2.When re-assembling blades to hub assemblies, fully tighten blade bolts to

a minimum of (35 ft. lbs.) torque. The use of air impact tools is recommended for installation to insure bolt tightness.

BELT TENSION:

.1. The engine to mower deck drive belt on the Model (501) is automatically held in proper tension by springs which push the deck assembly forward, and does not require any additional adjustment to be made. Both the belt and the idler system should be periodically inspected due to the nature of the job they perform.

2.Serpentine deck belt tension is maintained by a manual adjustment rod which is located on the top of the mower deck assembly. Proper belt tension is critical to insure cut quality. If adjustment is required, tighten lock nut on adjustment rod until belt free play or movement between pulleys is approximately 1/4 of an inch.

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Contents Page Care and Maintenance SafetyWarranty Policy Specifications SET UP and Service TroubleshootingSee your dealer for warranty service, parts and repairs Important Read CarefullyAlways look behind you before backing up Satisfactory use of this productSafety Safety Reminders Read Carefully Before Operation Never carry passengersPage What is not covered by Dixon Industries, Inc Product updates or improvementsWarranty Policy Aft Dimensions Width Height LengthSpecifications Subject to Change Without Notice Blade Drive Warner electric clutchSET UP and Service Seat Assembly Instructions Insert the 2 cover. Firmly body is raisedRepeat procedure on right side Mower Deck Installation Position mower deck under chassisMower Deck Leveling Procedure Leveling PrincipalsLeveling the Deck Cells that are low Final PreparationNo shifting or clutching required Blade Drive Throttle Control LeverMqker Deck CUT Height Lift Lever Fuse BlockCare and Maintenance Model Reverse procedure to re-install deck assembly Cutter Blade RemovalBelt Tension Repeat above procedures on opposite hydrostat Care and Maintenance ModelPage Adjustment Points for T-BOX Belt Tension Forward lever stop adjustment Engine manufacturer Each front wheel casterPrimary and final drive OIL RecommendationsCare and Maintenance Model Cleaning the Mower Check and adjust as Loose belts Adjust per operators ManualUnlevel mower deck Adjust per operators Manual Ground speed Reduce mowing speedSide or the other Manual Mower pulls to one Drive adjustmentRepair Loss of drive power On one side or Manual OtherLow battery condition Battery Required Battery water lowMower Battery discharge Broken wiring RepairIllustration Mower Deck Assembly 50 Model Illustration Body Assembly Model Illustration Transmission Assembly Model Illustration -Chassis Assembly Model ZTR 501 Parts List PART# Description Swivel Bracket Control Lever Right ZTR 501 Pasts List PART# Description