Bush Hog 965H Beginning of Season, Bleeding Backhoe Hydraulic System, Hydraulic System Hoses

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SERVICE

CAUTION

To avoid possible injury, observe the following safety rules WHEN SERVICING the backhoe:

1.ENGAGE safety locks as shown in Figures 1 & 3 before servicing the backhoe.

2.DO NOT oil, grease or adjust the backhoe while it is in motion.

3.DO NOT change any backhoe relief valve settings. They are factory set for best performance and safety.

4.ESCAPING FLUID under pressure can have suffi- cient force to penetrate the skin and cause serious injury. Be sure to relieve all pressure before discon- necting lines. Be sure all connections are tight and that lines, pipes and hoses are not damaged before applying pressure to the system.

5.FLUID ESCAPING from a very small hole can be almost invisible. Use a small piece of cardboard or wood - not your hands - to search for suspected leaks.

6.SEE A DOCTOR AT ONCE if injured by escaping fluid. Serious infection or gangrene can develop if proper medical treatment is not administered immedi- ately.

7.PROTECT YOUR EYES - Wear safety glasses. Guard against injury when driving connecting pins or performing any repair in which particles can chip from work piece or striking tool.

BEGINNING OF SEASON

Remove all protective covering.

Check hydraulic hoses for deterioration and replace, if necessary.

Lubricate all grease fittings and oil handle linkage.

Check hydraulic system for loss of fluid and, if neces- sary, fill to proper level.

Tighten all loose bolts, nuts and setscrews.

Inspect bucket teeth and, if necessary, sharpen or replace them.

Operate the backhoe slowly for a short time before

placing the unit under full load.

Bleeding Backhoe Hydraulic System

If the hydraulic hoses have been disconnected from the backhoe or tractor, all trapped air must be removed after the hoses are connected. Start tractor engine and operate backhoe through all movements fully, several times, to purge the system of air.

Hydraulic System Hoses

Oil leaks in the pressure side of the system can be located by carefully inspecting the external area of the hoses and fittings.

Check the return side of the system for leaks by examining the oil in the reservoir. If air is being drawn into the system, the oil will contain air bubbles and appear to foam.

When tightening connections, always use two wrenches.

IMPORTANT: Do not over-tighten fittings. Make them just tight enough to eliminate leaks.

NEVER use teflon tape on pipe thread fittings. Always use a paste-type sealer.

Hoses on any backhoe are very severely worked and will fail in time. Examine them regularly and replace any that show signs of failure. Pay careful attention to the routing of hoses so they can move fully and freely without kinking, and cannot be pinched or cut by any part of the backhoe.

Hydraulic System Reservoir

On PTO pump contained systems, maintain the reser- voir oil at the proper level by looking at the dipstick. The dipstick/breather cap is located directly behind the right hand foot pad on the backhoe. When checking oil level, the backhoe should be extended to full reach with the bucket rolled back and resting on the ground. All cylin- ders are retracted except for the boom cylinder. Do not overfill; oil may be forced out of the breather cap.

Fill with:

SAE 10W40 engine oil with API “SF/SG” classifica- tion in northern climates.

SAE 40W engine oil with API “SF/SG” classification in southern climates.

Change oil every 200 hours or more often if neces- sary.

If the tractor system supplies the hydraulic power, ser- vice according to the tractor instruction manual.

Bucket Tooth Points

Figure 5

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Contents Bush HOG Congratulations Backhoes This Limited Warranty Shall not Apply Disclaimer of Implied Warranties & Consequential DamagesDealer Preparation Check List 665H 765H 865H 965H BackhoesTractor BackhoeTransportation Adjustments and InspectionAvoid HIGH-PRESSURE Fluids Safety Decals Employee Tractor Operating Instructions This Act SeeksOsha Regulations Child Labor Under 16 Years OldEngine Speed Keep bystanders a safe distance awayControls Page Transporting the Backhoe When Transporting Placing the StabilizersFilling the Bucket Dumping the BucketSide Slope Excavating or Trenching MiscellaneousFinishing Straight Walls BackfillingBeginning of Season Bleeding Backhoe Hydraulic SystemHydraulic System Hoses Hydraulic System ReservoirTightening Nuts and Bolts Tooth ReplacementLubrication Install the swing safety lock pin as shown in Figures 1 Removal from Tractor StorageHydraulic Trouble Shooting Stabilizer Pads 765H, 865H and 965HCauses and Corrections Replace Center Section Assemblies Replacing Spool SealsAssembly Be sure hoist Used is suitable, has suffi Cient capacity and is in the proper position. DoDo not cut any strapping that fastens the back Hoe mainframe and swing frame to the skid atAssembly Refer to Figures 13 Attaching KIT Instructions For 865H General DescriptionAssembly Hydraulic Hook-Up Closed Center System 665H &765H Hook-Up Diagram Hydraulic Hook-Up 865H & 965HHook-Up Requirements Backhoe OperationAttaching KIT Instructions For 965H Assembly Refer to Tractor Preparation For Tractors with OPEN-CENTER Hydraulic SystemsBackhoe Preparation Assembly of a Bush HOG Backhoe to a Bush HOG Loader Valve Bush HOG Backhoe & Bush HOG Loader Valve Assembly Outlet Assembly 10 .5 GPM PTO Pump KITOr 8 GPM PTO Pump KIT 11 .5 GPM PTO Pump KITGPM Pump KIT Pump Plate PositionsSeries Models 665H and 765H Models 865H Shown 965H Page Bush HOG, L.L.C
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